Supervisor, Parts Distribution Center
· Directed ten person distribution center team conducting receiving, packaging, picking, packing and shipping functions in support of aftermarket sales in excess of $41M annually.· Improved quality 69% from 437 ppm down to 135 ppm by conducting root cause analysis of every return material receipt and tightening picking and packing procedures.· Raised productivity 32% from an average 35.7 lines per hour to an average 52.6 lines per hour through head count reduction, process improvements and cross training of the workforce.· Reduced over-time hours 93% from 208 hours per month to 13 hours per month by stabilizing the workforce and improved scheduling of daily operations.· Assumed responsibility of packaging and return material operations without increase in department headcount.· Supervised thirty-eight material control and cycle count personnel in support of three assembly lines, three weld lines, one fabrication and one paint department in lean manufacturing environment supporting production of up to fifty-two finished units per day.· Implemented new forty-three unit FR barcode scanning system ahead of schedule and under budget that increased picking accuracy rate to 99.98%.· Achieved a 30% improvement in quality defects per unit measurement by re-layout of existing warehouses supporting Nissan, Mast and Barrett Assembly Lines.· Consolidated the Weld Warehouse material handling functions eliminating redundant operations thus improving productivity 14%.