At the helm of global operations for ITW Graphics, a division of a fortune 200 company, my leadership extended across continents, servicing a diverse customer base with a focus on delivering operational excellence. My leadership of a multi-site global supply chain, and my teams commitment to strategic execution and a continuous improvement culture led to significant enhancements in facility, equipment, and human capital utilization, culminating in substantial cost reductions, improved return on invested capital, and quality of earnings for the organization. An 80/20 business model expert, with a refined skill set in problem-solving and a Lean Six Sigma Black Belt certification, I have championed a safety-first mindset, fostering a zero-accident environment. My skills as a mentor and coach, enabled the cultivation of strong leadership teams, ensuring that every strategy was developed and implemented with precision and that our operational excellence resonated with customer satisfaction and shareholder value.
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Director Global OperationsItw Graphics Mar 2014 - Nov 2023Enhancing product appeal and identification, ITW Graphics is an industry renowned global developer and supplier of high quality, embellishment heat transfers.A member of the division leadership team, with manufacturing facilities in North America, Europe, and Asia, servicing a customer base of globally recognised brands that included automotive, appliance, medical, security, cosmetics, personal care, industrial, sporting goods, licensed sports, and sports apparel markets. Led the global operations function of the division, overseeing approximately 550 employees for almost a decade. managing a diverse team of 7 manufacturing plant managers, 2 distribution centre managers, global process engineers, industrial chemists, and project managers.Developed and executed short- and long-term operational strategies, delivering superior results in terms of facility, equipment and human capital utilisation and efficiencies, cost reduction, ROIC and best in class customer facing metrics.Provided strategic leadership and direction to the division operations function of up to 500 associates through a global team of direct reports comprised of plant managers and engineers on manufacturing, supply chain, sourcing, quality, capital investment, safety, 80/20 lean principles, & simplification over almost a 10-year period.Championed safety and implemented a globally standardised H&S programme across the division resulting in zero lost time accidents or medically treated injuries in >760 days, as of end P-10 2023.Delivered multi million dollar conversion costs & overhead savings from continuous improvement initiatives and business restructures, exceeding annual plan commitments each year.Highly experienced in business and facility expansion, consolidation, integration, site rationalisation, restructures and divestitures. Skilled in the development and implementation of small and large scale capital expenditure projects -
Operations Manager Ireland & UkItw Graphics May 2013 - Mar 2014Kinsale, County Cork, Ireland(Previously held business unit manager position eliminated when ITW. Inc restructured & implemented “New Enterprise Strategy”). Newly defined role and essentially plant / facility manager with added responsibility for the Sporting iD distribution center in the UK, servicing the federation and retail licensed sports markets globally including the Premier league, FIFA, UEFA, Real Madrid, and many international football teams.Full Profit & Loss ownership for the Ireland facility. -
Business Unit Manager - IrelandItw Graphics Jan 2010 - May 2013Kinsale, County Cork, IrelandOverall management of the facility including manufacturing, supply chain, sourcing, quality, customer service, and continuous improvement initiatives, while reporting to the group general manager.Championed safety and developed plans to support the goal of zero accidents.Delivered products in quantities and qualities, which met demand, for global brands such as the English Premier League, Nike, and Adidas, at a cost that ensured profitability and growth consistent with corporate objectives..Actively analysed key performance indicators for the plant with a critical focus on capacity, efficiency, quality, cost, and on time delivery. Developed and implemented operational strategies accordingly.Additional responsibility for a small, specialised manufacturing facility in Turkey from mid-2010 to mid-2011. -
Operations Manager - IrelandItw Graphics Mar 2008 - Jan 2010Kinsale, County Cork, IrelandOverall management of the operations function of the business. Developed and implemented processes and procedures to improve quality, productivity and efficiency in the facility. Formulated and implemented strategic objectives and tactical solutions for the various departments. Managed the consolidation and ramp up of 3 production line of a new product, transferred in from a UK facility. -
Manufacturing Manager - Chris Kay (An Itw Company)Itw Graphics Jan 2005 - Mar 2008Kinsale, County Cork, IrelandReporting to the general manager, overseen all aspects of the day-to-day operations of the manufacturing process in the production of PU & flock based heat transfer embellishments for the licensed sports and sports apparel markets. -
Production ManagerSigma Wireless Technology Aug 2003 - Dec 2004Dublin, County Dublin, IrelandLed the production function in all aspects of the day to day operations of the manufacture of mobile telephone operators antenna for the domestic and export market. Designed and implemented manufacturing process, transitioning from modular / job shop manufacturing to in-lined multi station manufacturing. Reduced manufacturing throughput hours by 25% and increased first time yields from 80% to 95%.Implemented 5S in the manufacturing unit. A new concept for the business. -
Manufacturing Team LeaderCelestica May 2001 - Aug 2003Swords, County Dublin, IrelandIn 2001 Motorola sold its Swords, Co. Dublin operation to Canadian company Celestica and my employment transferred from Motorola to Celestica at that time.Simultaneously led multiple teams of production supervisors and manufacturing associates (Circa 70 people) on SMT lines building circuit boards for various technology solutions and end markets.Led continuous improvement initiatives relative to output, quality, cost reduction & OTD. -
Manufacturing Team LeaderMotorola Solutions Feb 2000 - May 2001Swords, County Dublin, IrelandSimultaneously led multiple teams of production supervisors and manufacturing associates (Circa 70 people) on SMT & model assembly lines producing mobile phones.Led continuous improvement initiatives relative to output, quality, cost reduction & OTD.In 2001 Motorola sold its Swords, Co. Dublin operation to Canadian company Celestica and my employment transferred to Celestica. -
Engineering ManagerLee Ireland Ltd - A Vf (Vanity Fair Corp.) Company Apr 1997 - Feb 2000Ardee, County Louth, IrelandDesigned, implemented, controlled, and optimised manufacturing process in the production of denim Jeanswear.Set SAH (Standard Allowed Hours) values where direct operators were remunerated on a piece rate system.Managed the training department and 4 training instructors, responsible for upskilling ~300 machinists.Managed the facility scheduling and planning function.
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Process EngineerLee Ireland Ltd - A Vf (Vanity Fair Corp.) Company Aug 1993 - Apr 1997Ardee, County Louth, IrelandConducted Time & Motion and method studies to set SAH values for piece rate remuneration system. Conducted production studies to increase efficiencies of low performing direct labour operatives. Identified and implemented capital expenditure needs. Managed sampling process of new styles, establishing production status readiness and introduction.
Ciarán Lynch Education Details
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Leading Strategy Execution In A Complex And Fast Changing Business Climate -
Belfast InstituteBusiness Administration, Management And Operations -
Belfast InstituteBusiness Administration And Management, General -
Newry Technical CollegeBusiness Administration And Management, General -
United Kingdom Methods~Time Management AssociationA - Distinction -
A - Distinction -
Dundalk Regional Technical CollegeManufacturing Engineering
Frequently Asked Questions about Ciarán Lynch
What is Ciarán Lynch's role at the current company?
Ciarán Lynch's current role is Accomplished Director Global Operations | Multi-site Leadership | Supply Chain Management | Operational Excellence | Continuous Improvement | 80/20 Expert | Lean Six Sigma | Safety Management | Capital projects.
What schools did Ciarán Lynch attend?
Ciarán Lynch attended Irish Management Institute, Belfast Institute, Belfast Institute, Newry Technical College, United Kingdom Methods~time Management Association, Ulster University, Dundalk Regional Technical College.
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