Cody Mccallister, Pe Email and Phone Number
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I have been a Structural Analysis Engineer at The Boeing Company since 2010. I use classical methods, finite element analysis, and structural testing to substantiate interior monuments for the 737. I am the Lead of my group and an FAA delegate for structural testing. I studied Mechanics and Materials to earn my Master of Science in Mechanical Engineering. I am also licensed in Washington State as a Professional Engineer. I passed the exam for Machine Design and Materials.< Stress Analysis >I use classical methods, finite element analysis, and structural testing to substantiate interior monuments for the 737. The structures are composed primarily of composite honeycomb panels assembled with brackets and bonded joints. They attach to the aircraft with tie rods, hard points, and seat track fittings. I review and approve repairs for damage in the factory and in service. To further develop my skills, I studied Mechanics and Materials to earn my Master of Science in Mechanical Engineering.< Structural Testing >New configurations and requirements can drive structural testing. Each unit must meet FAA regulations for inertial and decompression events. There are also requirements for abuse loading and 16G seat attachments. Test articles are built, conformed, and tested for certification. I was selected and trained as an FAA delegate for structural test witnessing.< Leadership >I am the Lead of the 737 Lavatory Stress Team. For new projects, I act as a subject matter expert for structural requirements. I also coordinate with our suppliers and management. I am a voting member on the Interiors Technical Council.< Product Development >I have led the structural substantiation of several new products. All test and substantiation data must be completed for FAA certification before the airplane can be delivered. We work closely with the design group to approve design changes. In addition to my work at Boeing, I passed the Machine Design and Materials exam to earn my Professional Engineer license.< 3D Modeling >At The Boeing Company, we use Patran for finite element analysis. I use the models for deformation, load path, and interface load analysis. During my undergraduate studies, I used Solidworks extensively for course and project work. I turned several models into drawings and imported some of them into Mastercam to generate CNC code. I also chose an Advanced Computer Aided Design course for CATIA V4/V5.
Ez Loader Boat Trailers, Inc.
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Director Of EngineeringEz Loader Boat Trailers, Inc. Apr 2022 - PresentSpokane, Washington, Us
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Lead Structural Analysis EngineerBoeing Jan 2020 - Mar 2022Arlington, Va, Us- Coordinated with internal and external teams to modify a major testing program based on changes to the market. The new program saved time and cost with contingencies in the event of future demand.- Worked with several development programs to ensure all structural requirements were met on schedule.- Responsible for the 737 Lavatory Stress Team.- Voting member of the Interiors Technical Council.- Coordinate with development teams as the stress subject matter expert.- Ensure structural requirements are updated and properly documented.- Witness structural testing for certification of inertial and decompression requirements.- Review and approve repairs to damaged lavatories for factory and fleet support.- Review supplier design changes to ensure structural requirements are maintained.- Give technical presentations to management and program leadership.- Selected as a Design Approval Engineer to ensure proper certification of new parts.- Approve stress notes for unit installations, design changes, load sharing, and factory issues.- Approve compliance summary reports to show FAA compliance.- Approve lavatory and galley installations for new aircraft.- Train new engineers and review their work before submission.- Assist FAA representatives with inspection and test witnessing.- Perform stress analysis using finite element modeling and classical methods.- Analyze composite honeycomb panels and metallic parts for strength and deflection.- Draft amendments for structural requirements in company documents.- Primary contact for technical and scheduling issues with the supplier.- Approve coordination sheets for official supplier communication.- Review supplier documents for accuracy and compliance with FAA regulations.- Review setups and procedures for structural testing of lavatories.- Evaluate finite element models for lavatories. -
Structural Analysis Engineer 3Boeing May 2016 - Jan 2020Arlington, Va, Us- Identified errors in previously approved supplier documents that invalidated the analysis and would have led to FAA noncompliance. Organized the structural testing required to support theflight test schedule of the aircraft.- Created the finite element model to generate the interface loads necessary for the development of the aircraft floor structure.- Project leader for several test programs of new lavatory configurations.- Voting member of the Interiors Technical Council.- Developed the methods for using existing test data to certify new designs.- Helped develop a schedule to expedite certification of a critical development program.- Modified finite element models to generate loads for new decompression requirements.- Created stress notes for unit installations, design changes, load sharing, and factory issues.- Created compliance summary reports to show FAA compliance.- Reviewed repairs to damaged lavatories for factory and fleet support.- Selected and trained as an FAA representative for structural test witnessing.- Witnessed structural testing for certification of decompression requirements.- Approved lavatory and galley installations for new aircraft.- Created a checklist for internal and external use to improve supplier document quality.- Trained new engineers and reviewed their work before submission.- Maintained productivity as acting Team Lead for extended periods.- Assisted the FAA representatives with inspections and test witnessing.- Performed stress analysis using finite element modeling and classical methods.- Analyzed composite honeycomb panels and metallic parts for strength and deflection.- Drafted amendments for structural requirements in company documents.- Coordinated technical and scheduling issues with the supplier.- Drafted coordination sheets for official supplier communication.- Reviewed supplier documents for accuracy and compliance with FAA regulations.
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Structural Analysis Engineer 2Boeing Apr 2013 - May 2016Arlington, Va, Us- Project leader for the structural substantiation of a new lavatory design.- Helped develop structural testing methods for new FAA decompression requirements.- Worked on-site with a new lavatory supplier to help them develop and test their products on schedule. Expedited document review and structural testing.- Identified a critical design flaw that would have failed structural testing and jeopardized the certification timeline. Coordinated the design change before test article fabrication.- Worked on development programs for new lavatory designs.- Helped develop testing methods for new designs and decompression requirements.- Assisted the FAA representatives with inspections and test witnessing.- Performed stress analysis using finite element modeling and classical methods.- Analyzed composite honeycomb panels and metallic parts for strength and deflection.- Supported a new testing facility to ensure accurate results on schedule.- Drafted amendments for structural requirements in company documents.- Coordinated technical issues with suppliers.- Drafted coordination sheets for official supplier communication.- Reviewed supplier documents for accuracy and compliance with FAA regulations.- Created stress notes for lavatory installations.- Reviewed setups and procedures for structural testing of lavatories.- Evaluated finite element models for lavatories.
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Structural Analysis Engineer 1Boeing May 2010 - Apr 2013Arlington, Va, Us- Worked on-site with a galley supplier to recover their production schedule and avoid missed deliveries. Expedited document review and structural testing.- Became the team focal for abuse and dynamic loading requirements for lavatories in development.- Led the team through an audit of our Lean practices.- Reviewed supplier documents for accuracy and compliance with FAA regulations.- Reviewed setups and procedures for structural testing of galleys and lavatories.- Coordinated technical issues with suppliers.- Evaluated finite element models for galleys and lavatories.- Completed stress analysis using classical methods for parts and assemblies.
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Electrical Engineering TechnicianLibertypak, Lp Sep 2009 - Jan 2010- Assembled portable lithium-ion power generators designed for the film and photography industry.- Improved the assembly process for higher production capability.- Helped develop, build, test, and refine new products.- Diagnosed circuit board failures to understand reoccurring issues.- Drafted assembly manuals for future employees.
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Civil Engineer InternWashington State Department Of Transportation May 2007 - Aug 2008Olympia, Wa, Us- Two summer internships working on the North Spokane Corridor Project.- Worked with land survey teams using GPS, laser, and optical equipment.- Calculated and marked grade elevations for road construction.- Helped supervise rock and paving operations.
Cody Mccallister, Pe Skills
Cody Mccallister, Pe Education Details
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University Of Southern CaliforniaMechanical Engineering -
University Of IdahoMechanical Engineering
Frequently Asked Questions about Cody Mccallister, Pe
What company does Cody Mccallister, Pe work for?
Cody Mccallister, Pe works for Ez Loader Boat Trailers, Inc.
What is Cody Mccallister, Pe's role at the current company?
Cody Mccallister, Pe's current role is Mechanical Engineer | Stress Analysis | Finite Element Modeling | Structural Testing | Product Development.
What is Cody Mccallister, Pe's email address?
Cody Mccallister, Pe's email address is co****@****ing.com
What is Cody Mccallister, Pe's direct phone number?
Cody Mccallister, Pe's direct phone number is +150947*****
What schools did Cody Mccallister, Pe attend?
Cody Mccallister, Pe attended University Of Southern California, University Of Idaho.
What are some of Cody Mccallister, Pe's interests?
Cody Mccallister, Pe has interest in Propulsion, Product Development, National Energy Diversity, Advanced Structures, Energy Generation, Transportation Infrastructure, Advanced Materials, Green Technology.
What skills is Cody Mccallister, Pe known for?
Cody Mccallister, Pe has skills like Stress Analysis, Stress Testing, Nastran, Patran, Microsoft Office, Engineering Design, Mechanical Engineering, Solidworks, Catia, Machining, Testing, Project Management.
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