Key Skills:Able to manage & complete projects to strict targets whilst maintaining daily responsibilities.Good communication & working relations with Internal / External Clients & Vendors. Highly adaptable, working equally well in teams & on own initiative. Logical thinker, good at problem solving & finding practical solutions.Computer literate, good working knowledge of MS Office/Project/Teams, Excel, AutoCAD, Outlook, SAP, Solidworks PDM/edrawings pro.

NPI of portable explosive detector + consumables for Military/Security markets.Development & Production set-up of - MRP, BOM/Dwg validation, Assembly/Test Work Instructions, Assembly Tooling Design, Laser Weld Supplier inc. site visits supervising setup of assy+test process, Technician Training. Attend Design Reviews.Proposal of new Engineering Change Documentation to improve tracking & implementation.PFMEA Analysis. 8D Problem Solving, VA/VE review for cost saving… Show more NPI of portable explosive detector + consumables for Military/Security markets.Development & Production set-up of - MRP, BOM/Dwg validation, Assembly/Test Work Instructions, Assembly Tooling Design, Laser Weld Supplier inc. site visits supervising setup of assy+test process, Technician Training. Attend Design Reviews.Proposal of new Engineering Change Documentation to improve tracking & implementation.PFMEA Analysis. 8D Problem Solving, VA/VE review for cost saving initiatives.Training - Value Stream Mapping, Time Observation, TAKT & Line Balancing, Record Lessons Learnt & problem solve Assembly/Quality/Supplier issues from Pre-Production run. Represent Manufacturing Dept. at Design Reviews & attend weekly NPI progress team meetings. Show less

Data Analysis of CNC/CMM Operations & Production Forecasting to determine Machine Requirements for Europe & Asia Facilities:• Annual Project Reviewing Long term Sales Forecast to Calculate Installed Capacity Requirements, & create Roadmap to support the Global Machining Strategy. Revenue Forecast to Production Volume conversion with Product Management approval. Review Asset Register/Site Layouts to understand current Machine dedication. Write Summary Presentation & Capex plan for… Show more Data Analysis of CNC/CMM Operations & Production Forecasting to determine Machine Requirements for Europe & Asia Facilities:• Annual Project Reviewing Long term Sales Forecast to Calculate Installed Capacity Requirements, & create Roadmap to support the Global Machining Strategy. Revenue Forecast to Production Volume conversion with Product Management approval. Review Asset Register/Site Layouts to understand current Machine dedication. Write Summary Presentation & Capex plan for Management & Board Level Review. Process Mapping to Standardise & Streamline a complex procedure for future Reviews.• Compile Manufacturing Data from Global sites, update & maintain Capacity Planning Tools (xls) to enable an accurate calculation of Machining Hours & Machine Qty requirements.• Create new Capacity Tools to calculate & manipulate current machining data, in support of decision making processes for cost saving initiatives & new technology Investment.• Produce data for specific products & operational activities, supporting projects such as Quality Roadmaps, NPI, Product & Machine transfer between sites/vendors, Machine Replacements.• Head project to review & compile complete historical machine tool drawings from multiple archives, for transfer to current global viewing database (15k files). Show less

Design, Development & Manufacturing Setup of a new Dry Vacuum Pump & System technology: Review Assembly Operations using DFM/DFA/PFMEA to refine the design of components to reduce assembly times, eliminate risks, increase quality & reliability. Prototype Build & prove out: Support Product Design reviews, Write & test Assembly Process, Test tooling performance & reliability.  Assembly Data collection/analysis (Gauge R&R) to resolve tool & performance related issues… Show more Design, Development & Manufacturing Setup of a new Dry Vacuum Pump & System technology: Review Assembly Operations using DFM/DFA/PFMEA to refine the design of components to reduce assembly times, eliminate risks, increase quality & reliability. Prototype Build & prove out: Support Product Design reviews, Write & test Assembly Process, Test tooling performance & reliability.  Assembly Data collection/analysis (Gauge R&R) to resolve tool & performance related issues.  Write, review & validate Assembly/Strip Procedures for Dry pump & Vacuum Systems. Design & Develop new NPI Engineering Change Documentation (xls) to improve the Recording, Tracking, Implementation & Feedback of their Status. Also responsible for coordinating actions & reporting Project Progress to weekly Project Management meetings.  2 months post at S.Korea production facility, part of NPI team creating Support documentation, Pump & System builds to prove out tooling & new production lines. Show less

Lead Mechanical Engineer on Project to build & test 2 off Scientific Satellite Flight Panels, adhering to strict company & space compliant process/regulations.- Document & implementation of all non-conformances- Plan/write/conduct all Critical Moves- Design & Procure bespoke Lifting/Support Equipment.- Process improvement to plan, update & transfer Assembly Work Instruction data into new SAP database, writing Specific/Generic integration instructions, design reference coding… Show more Lead Mechanical Engineer on Project to build & test 2 off Scientific Satellite Flight Panels, adhering to strict company & space compliant process/regulations.- Document & implementation of all non-conformances- Plan/write/conduct all Critical Moves- Design & Procure bespoke Lifting/Support Equipment.- Process improvement to plan, update & transfer Assembly Work Instruction data into new SAP database, writing Specific/Generic integration instructions, design reference coding system for all part types. Show less

NPI of 1off Production Batches - Portable Radio Transceiver System & Comms equipment for new Defence Vehicle. Production Support, Setup, Review & co-ordination of Project activities through Prototype development & Production build/test phases, to meet key milestones. Responsibilities: Co-ordination of activities with Programme Managers, Engineers (Technical/RF/Systems), Technicians, D.O, Purchasing, Prototype Workshop & Production Planners. Create & manage document to maintain… Show more NPI of 1off Production Batches - Portable Radio Transceiver System & Comms equipment for new Defence Vehicle. Production Support, Setup, Review & co-ordination of Project activities through Prototype development & Production build/test phases, to meet key milestones. Responsibilities: Co-ordination of activities with Programme Managers, Engineers (Technical/RF/Systems), Technicians, D.O, Purchasing, Prototype Workshop & Production Planners. Create & manage document to maintain live BOM Tracker (xls) during Prototype Development & Production, recording Engineering activities/issues/changes, Corrective actions & Build Scheduling. Tracker also included info on Stock per build phase, PO’s & financial data used to manage procurement activities & present costs to management (Estimate To/At Complete). Chair weekly team Production meetings to manage various Engineering & Procurement issues, driving projects to a successful completion on time. Working with Assembly & Machine shop Technicians to build Prototypes for prove out & capture Engineering issues. Develop & implement product design to meet contractual requirements. Validating drawings (mechanical component/cable assy/PEC/GA) prior to PO release. Compile & validate Datapacks prior to sub-contract release. Respond to vendor RFI’s & RFC’s. Monitor vendor’s assembly/test/kitting activities with Quality Control Engineers throughout production & delivery to the end user. Design & Trial of Bespoke Lifting Equipment to accurately aid the installation of heavy pre-assembled equipment into Vehicle production. Write documentation to support production activities including Engineering Changes, Concessions, Safety Manuals, Work instructions & MRP Routings. Manage & prioritise production activities based on build sequence & material availability. Head Investigation into Root Cause of Supplier issues, chair regular meetings to drive change & improve their Production/Quality processes within required timescales. Show less

Project Management of Large Fired Heater & WHRU contracts for the Oil & Gas Industry to API560. Responsibilities include: Liaison with International Clients & Vendors to ensure supply to specific contract requirements & strict time/cost/quality targets. Develop & Manage Client & Vendor programmes using MS Project & company procedures, writing weekly/monthly progress reports to Clients & Internal management. International travel to attend Progress meetings & Test Inspections. … Show more Project Management of Large Fired Heater & WHRU contracts for the Oil & Gas Industry to API560. Responsibilities include: Liaison with International Clients & Vendors to ensure supply to specific contract requirements & strict time/cost/quality targets. Develop & Manage Client & Vendor programmes using MS Project & company procedures, writing weekly/monthly progress reports to Clients & Internal management. International travel to attend Progress meetings & Test Inspections.  Review of client P.O's & Technical/Commercial specifications & distribute to appropriate internal departments.  Write internal P.O's for Material, Fabrication, Equipment inc. contractual specs for tender. Review & approve Vendor bids to meet contract requirements & budgets. Review & distribute Internal / Vendor drawings & technical documents to achieve contract requirements & client approval. Creation & implementation of necessary contract variations, shipping lists, Erection Manuals, Installation Operation & Maintenance Manuals, Start-up instructions.Project Engineering & management of contracts: 4 x WHRU's+support structure - Tunisia, Client Solar Turbines/Petrofac, value $3m, 2007-08. 2 x Waste Heat Recovery Unit's – Rep. Ireland, Client Amec/Shell, value $2m, 2007-08. 1 x Air Pre-Heat system + Burner Management System added to existing Direct Fired Heater - Belgium, Client Jacobs Engineering/Ineos, value $2m, 2007-08. 1 x Radiant Heater + BMS - Venezuela, Client Petrocedeno, value $8m, 2008-09. 4 x Tail Gas Skids / Burners / Scanners+Fans, addition to existing Process Heaters - Nigeria, Client KBR, value $2m, 2009. Show less

Key member of Production & Remanufacturing, ensuring a wide variety of Industrial vacuum products meet strict production targets. Working in teams & independently to support Production Engineering, Site Facilities & Projects included: NPI & Engineering Change improvements inc. tool design, Working Instructions, MRP setup/maintenance.  Remanufacturing Water Treatment Plant. Managing site activities for Preventative maintenance & Cost Saving. Activities inc. installing new… Show more Key member of Production & Remanufacturing, ensuring a wide variety of Industrial vacuum products meet strict production targets. Working in teams & independently to support Production Engineering, Site Facilities & Projects included: NPI & Engineering Change improvements inc. tool design, Working Instructions, MRP setup/maintenance.  Remanufacturing Water Treatment Plant. Managing site activities for Preventative maintenance & Cost Saving. Activities inc. installing new facilities, writing Cost Expenditure Proposal’s, Engineering Review’s, Risk Assessments, Permits to work, Safe Operating Procedures. 2000m2 workshop re-layout to accommodate new Remanufacturing facility. Part of 3 man team to Design, Manage & Implement to strict deadlines whilst maintaining production. Incorporating improvements inc. cellular manufacturing, material travel & process flow. Risk Assessment of new workshop layout to comply with BOC's strict Health & Safety policy, Implement actions to minimise/eliminate accidents. Installation & Setup of Flash/Hipot Electrical Safety Test Equipment to specific isolation regulations.  Attend Kaizen training conducted by Cranfield University. Appointed Team Leader to resolve production bottlenecks & implement solutions. Successful in improving quality, production capacity, stock control & lead times to meet increasing demand. Show less

Design & fabricate flight cases (mainly to major F1 teams) to client specific requirements meeting high standards & strict deadlines. Other responsibilities: Factory relocation layout design & implementation, Inventory/Quality Control, Customer service & administration.