D Rajesh Kumar Email & Phone Number

Visakhapatnam, Ap, India

• Commissioning of Material handling conveyor belts, 6400TPH in Cargo terminal• Hands on experience in SUL operation monitoring and optimize the operations.• Hands on experience on Operations improvements in stacker – 6400TPH and Reclaimer -3200TPH• Provide admin and operational support at the Terminal Office• Perform supervisory and coordinating work onboard vessel and at the Port Terminals• Organize and assign duties to supervisors and contract workers to ensure smooth vessel operations• Liaise with Vessels' Principals and Contractors/Suppliers for operational requirements.• Expertise in material handling like coal, copper ore and Rock phosphate.• Expertise in material handling utilities like water and Fire lines.• Manage, develop, and implement new methods and procedures to improve on the Cargo Terminal Process Control to maximize output at lowest cost.• Achieve the production target within the management specified period with respect to the management yearly business plan. • Co-ordinate with production teams to ensure they operate a maximum efficiency.• Manage the operation of the Plant, conforming to Environmental Policies of the Company and contribute to ISO 9001-2008, ISO 14000 management systems.• Proper Yard Planning to optimize vessel TAT.• Proper planning and co ordination with Railways to achieve lowest TAT during rake loading.

Process Management: Adhering planned productionAdhering to safety and environmental normsCo-ordination between upstream and downstream operationsEquipment monitoring and controlling process activitiesReducing downtimes with timely actionPhysical checkup of all furnaces and condition monitoringManaging crane logisticsAdhering to PMI schedules and SOP in all actionsAnalyzing process activities and taking appropriate actionProcess and Plant Safety:Incorporated operational Safety procedures as per ISO 14000 & OSHAS 18001 Standards and systems and ensured strict compliance and Safe-working conditions. Followed all safety regulations /procedures; conducted safety reviews. Monitored accidents and incidents and raised incident reports and investigated incidents. Maintenance Management: Establish condition monitoring, preventive maintenance system and reduce machine down time and enhance productivity.Develop and establish quality, environmental health and safety, operational health system as per ISO standards (ISO /TS 16949:2002, ISO 14001:2004 and OHSAS 18001).Develop standard operating procedures, conditions, and maintain records, undertake periodic internal audits, management reviews and arrange assessments by the certifying agency. Quality/Productivity Improvement Initiatives:Motivate operations staff to identify, undertake, process, quality improvement and cost reduction projects through techniques such as Six –Sigma, identify plant processes and plant equipments for improvement and execute improvement projects.Act as change agent and help other departments, initiate and establish culture of continuous improvement in the plant.Ensure good housekeeping in the plant area on regular basis.Major Achievements:Selected as a SAP HCM CHAMPION last two years.Successfully commissioned New ISA ESP with 92% efficiency.Received Long service award in Sterlite for the completion of 10years service

Experience: 5 yearsResponsibilities: Process Management: As Sr.Process controller, led and motivated the production team and achieved the productivity and quality targets.Managed the Anode, Converter & Rotary Holding furnace operations.Handled the drilling, Anode take off, punching machines and hot metal casting operation. Planned production, controlled the plant operations through the YOKOGAWA (XL and CS3000) DCS system and ensured the targeted yield, quality levels are met.Monitored and maintained the Rotary Holding Furnace temperature. During the plant management, operated 17.5 & 4.5T cranes. Monitored the operation of HT & LT pumps, LPG & Oxy fuel burners as part of process management.Strengthened the quality control function and ensured quality output.Maintenance Management: Established and executed preventive maintenance and condition monitoring programme, reduced machine down time and enhance productivity.Developed and established quality, environmental health and safety, operational health system as per ISO standards (ISO /TS 16949:2002, ISO 14001:2004 and OHSAS 18001).Identified and implemented energy saving initiatives in the plant.Monitored and maintained process parameters, organised breakdown maintenance work and minimised downtime. Followed the standard plant Start and shut down procedures for plant and operator safety.Isolated equipment prior to hand over to maintenance.Identified unsafe conditions/ equipment and implement safety and process improvement suggestions.Human Resources development:Imparted regular training to the plant operating staff. Managed a process team of 15 members. Major Achievements:Competently operated the DCS and devised and implemented new ideas & techniques.As part of the commissioning team, commissioned 160 T/Hr copper smelter plant. Ensured smooth operation of the plant without a major plant problem

Experience: 4 yearsResponsibilities: Process Management: Rotary holding furnace operationRHF Scrubber system monitoringAll hygiene and housekeeping related activitiesMaintaining better quality standards and Supplying good Matte to Secondary smelterAnode furnace operationAll hygiene related activities will be carried out it

Mba, Systems And Marketing

Msc (Phsysics),Mca, Mba(Systems And Marketing Research), Physics, Computer Applications And Management Studies, A

Bsc, Physics

Mca

3 years, 2007, First Class

Msc, Physics

Tirunelveli, 2 Years, 1996, First Class