Dan Geary Email & Phone Number

Mount Sterling, KY, US

Vevey, CH

• Improve automation systems, making sure they meet factory requirements and increasing system dependability. In order to match operations with customer objectives and foster a continuous improvement culture, I.
• By integrating advanced controls and HMI into VFDs and box erectors, recovery times have been optimized and equipment life extended.
• Strategic updates have bolstered OT controls network reliability, fostering improved automation and cross-functional coordination.
• Consistently troubleshooting and maintaining PLC & HMI applications has been instrumental in ensuring the reliable operation of automation hardware.

Atlanta, Georgia, US

• I oversaw the installation of user authentication at Maintenance Work Stations, improving reliability and facilitating communication between regional and corporate teams working on cybersecurity. I developed solid.
• Oversaw the management of control components inventory, contributing to cybersecurity planning for both local and corporate requirements.
• Conducted preliminary cybersecurity tests on equipment to rectify errors and facilitate pre-deployment testing/training sessions.
• Provided strategic project insights to Controls Engineering teams, significantly enhancing productivity.
• Assisted Controls Engineering and Electrical teams in ensuring smooth rollouts of cybersecurity initiatives.

Houston, Texas, US

• I was responsible for maintaining CompactLogix PLCs (programmable logic controllers) to guarantee peak system dependability and performance, reduce downtime, and boost operational effectiveness. By combining an.
• Upgraded South Screening System for faster purging, reducing downtime.
• Installed particulate monitor in Screening Area's CompactLogix for better environmental monitoring.
• Documented VFD and PLC/IO usage to boost equipment efficiency.
• Integrated SMC ITV 2050 regulators with CompactLogix in Scalping System for refined control.
• Enabled RA software server access in collaboration with IT for improved maintenance efficiency.

Charlotte, North Carolina, US

• Using schematics as a guide, I oversaw the wiring and PLC programming for electrical project designs and installations. Prioritizing efficiency over cost, I was in charge of material estimation, procurement, and.
• Enhanced equipment upgrades with standardized parts and practices coordination.
• Developed a five-year control systems upgrade plan aligned with specifications and guidance.
• Upgraded 5 processors and 17 HMIs, enabling SCADA integration for monitoring and analysis.
• Implemented advanced technology upgrades, reducing downtime and costs.
• Managed external contractors for key project implementations, optimizing resources.

• I created control systems, such as SCADA systems, HMI interfaces, and PLC logic, which were suited to certain operating requirements. To improve workflows, I included robotics and other automated machinery into the.
• Led Poka-Yokes and cell modifications, driving production improvements and efficiency, and contributing to operational excellence.
• Enhanced operational reliability by training maintenance staff on innovative technologies, improving team skillsets.
• Implemented safety protocols and standards to comply with regulatory requirements. Interaction with the Maintenance Department in determining priorities for project implementation and resource needsServed an integral.

• In order to improve equipment reliability, I developed efficient replacement strategies and optimized maintenance budgets and spare part projections. I also led cost-saving initiatives in billet machining. I oversaw.
• Boosted productivity by analyzing equipment downtime, enabling targeted process improvements
• Enhanced maintenance practices through data-driven failure trend analysis.
• Streamlined maintenance issue tracking with departmental collaboration.** Additional Experience **Controls Engineer | Industrial Automation, LLC | Rochester Hills, MI/Franklin, KY/Montgomery, AL/Queretaro.

Bachelor Of Science, Applied Technology

Diploma, Robotics & Automated Systems Technology

Associate Of Applied Science, Automated Industrial Systems Technology