Dan Geary work email
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Dan Geary personal email
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Welcome to my LinkedIn profile!I am an experienced engineer specializing in system optimization, automation services, and software programming. With a proven track record, I excel in resolving electrical and control issues, leading cross-functional teams, and driving projects to successful completion while ensuring compliance with electrical codes and specifications.My expertise includes migrating Rockwell Automation equipment and utilizing Studio 5000 for enhanced efficiency and innovation. I have executed Rockwell Automation's cybersecurity solutions, ensuring operational integrity through rigorous bench testing and debugging processes.I lead vendor bidding processes, crafting detailed Statements of Work (SOWs) to enhance controls networks and modernize PLCs, HMIs, and VFDs. Notably, I've improved interface usability with PanelView Plus HMIs for Screening and Scalping Systems, resulting in enhanced control and monitoring capabilities.I am dedicated to sustainability efforts, such as upgrading Bake out Ovens with automated temperature control systems for better consistency, quality, and energy efficiency.Additionally, I overhaul network infrastructures for improved interoperability and readiness for future technology integration. I also lead initiatives to address electrical panel issues, implement SCADA setups, and enhance communications redundancy, ultimately bolstering system reliability and efficiency.I am committed to maintaining safety and compliance standards, overseeing tasks such as electrical print updates, Arc Blast and EPA compliance, and lab expansion projects.I thrive on building strong relationships with stakeholders and continuously adapting to new technologies to enhance project outcomes. Let's connect if you're seeking an experienced engineer with a passion for innovation and a drive for excellence!
Nestlé
View- Website:
- nestle.com
- Employees:
- 198363
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NestléMount Sterling, Ky, Us
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Electrical Engineering SpecialistNestlé Jun 2022 - PresentVevey, ChImprove automation systems, making sure they meet factory requirements and increasing system dependability. In order to match operations with customer objectives and foster a continuous improvement culture, I collaborate with the teams responsible for quality, safety, and production. Key Contributions:● By integrating advanced controls and HMI into VFDs and box erectors, recovery times have been optimized and equipment life extended. ● Strategic updates have bolstered OT controls network reliability, fostering improved automation and cross-functional coordination.● Consistently troubleshooting and maintaining PLC & HMI applications has been instrumental in ensuring the reliable operation of automation hardware.
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Controls Cyber SecurityInsight Global Dec 2020 - Jun 2022Atlanta, Georgia, UsI oversaw the installation of user authentication at Maintenance Work Stations, improving reliability and facilitating communication between regional and corporate teams working on cybersecurity. I developed solid connections within the company by fusing my knowledge of industrial controls with my production of cybersecurity services. I acted as a point of contact for corporate and local stakeholders on cybersecurity activities to quickly resolve issues.Key Contributions:● Oversaw the management of control components inventory, contributing to cybersecurity planning for both local and corporate requirements.● Conducted preliminary cybersecurity tests on equipment to rectify errors and facilitate pre-deployment testing/training sessions.● Provided strategic project insights to Controls Engineering teams, significantly enhancing productivity.● Assisted Controls Engineering and Electrical teams in ensuring smooth rollouts of cybersecurity initiatives. -
Process Controls EngineerWyman Gordon Jul 2019 - Apr 2020Houston, Texas, UsI was responsible for maintaining CompactLogix PLCs (programmable logic controllers) to guarantee peak system dependability and performance, reduce downtime, and boost operational effectiveness. By combining an Inductotherm module with a master PLC, I was able to improve Atomization Bay B's control capabilities and system stability, which improved process uniformity.Key Contributions:• Upgraded South Screening System for faster purging, reducing downtime.• Installed particulate monitor in Screening Area's CompactLogix for better environmental monitoring.• Documented VFD and PLC/IO usage to boost equipment efficiency.• Integrated SMC ITV 2050 regulators with CompactLogix in Scalping System for refined control.• Enabled RA software server access in collaboration with IT for improved maintenance efficiency.• Replaced 12K Rotator controls to comply with safety standards, increasing repeatability. -
Electrical/Controls EngineerDaramic Llc Nov 2015 - Mar 2019Charlotte, North Carolina, UsUsing schematics as a guide, I oversaw the wiring and PLC programming for electrical project designs and installations. Prioritizing efficiency over cost, I was in charge of material estimation, procurement, and quality for repairs and enhancements. I backed project budgeting, placing a strong emphasis on financial planning that is economical. By conducting inspections and making sure the equipment complied with business and electrical requirements, I enforced policy adherence and safety. Key Contributions:• Enhanced equipment upgrades with standardized parts and practices coordination.• Developed a five-year control systems upgrade plan aligned with specifications and guidance.• Upgraded 5 processors and 17 HMIs, enabling SCADA integration for monitoring and analysis.• Implemented advanced technology upgrades, reducing downtime and costs.• Managed external contractors for key project implementations, optimizing resources. -
Controls Engineer / Automation SpecialistMetalsa Oct 2012 - Mar 2014I created control systems, such as SCADA systems, HMI interfaces, and PLC logic, which were suited to certain operating requirements. To improve workflows, I included robotics and other automated machinery into the manufacturing processes that were already in place. I worked with stakeholders to comprehend the needs of the project. Key Contributions:• Led Poka-Yokes and cell modifications, driving production improvements and efficiency, and contributing to operational excellence.• Enhanced operational reliability by training maintenance staff on innovative technologies, improving team skillsets.• Implemented safety protocols and standards to comply with regulatory requirements. Interaction with the Maintenance Department in determining priorities for project implementation and resource needsServed an integral role as the manager’s key resource for the execution of production area projects such as Poka-Yokes and cell modificationsTasks and responsibilities include: - Designing and developing new control systems - Testing, maintaining and modifying existing systems - Analyzing data and presenting findings in written reports - Working collaboratively with design engineers, operation engineers, purchasers and other internal staff - Project management within cost and time constrained environments - Troubleshooting and problem-solving - Understanding and ensuring compliance with the health and safety regulations and quality standards - Providing advice and consultancy support - Writing computer software and test/work procedures
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Electrical/Maintenance EngineerKobe Aluminum Automotive Products Sep 2011 - Jul 2012In order to improve equipment reliability, I developed efficient replacement strategies and optimized maintenance budgets and spare part projections. I also led cost-saving initiatives in billet machining. I oversaw projects with outside contractors to improve the efficiency and uptime of machinery. I combined project management with maintenance scheduling to improve the identification of tools and capabilities for efficient equipment repair.Key Contributions:• Boosted productivity by analyzing equipment downtime, enabling targeted process improvements• Enhanced maintenance practices through data-driven failure trend analysis.• Streamlined maintenance issue tracking with departmental collaboration.** Additional Experience **Controls Engineer | Industrial Automation, LLC | Rochester Hills, MI/Franklin, KY/Montgomery, AL/Queretaro, MexicoMaintenance Technician | Daicel Safety Tube Products (DSTP) Beaver Dam, KYElectrical Technician | Unilever Corporation Owensboro, KYInstructor | Kentucky Advanced Technology Institute Bowling Green, KY
Dan Geary Skills
Dan Geary Education Details
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Western Kentucky UniversityApplied Technology -
Kentucky Advanced Technology CenterRobotics & Automated Systems Technology
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Western Kentucky UniversityAutomated Industrial Systems Technology
Frequently Asked Questions about Dan Geary
What company does Dan Geary work for?
Dan Geary works for Nestlé
What is Dan Geary's role at the current company?
Dan Geary's current role is Project Automation Engineer.
What is Dan Geary's email address?
Dan Geary's email address is da****@****bal.com
What schools did Dan Geary attend?
Dan Geary attended Western Kentucky University, Kentucky Advanced Technology Center, Western Kentucky University.
What are some of Dan Geary's interests?
Dan Geary has interest in Music Recording, Mixing And Mastering.
What skills is Dan Geary known for?
Dan Geary has skills like Electricians, Automation, Plc, Variable Frequency Drives, Pneumatics, Control Logic, Control Systems Design, Electrical Controls, Electronics, Troubleshooting, Hydraulics, Engineering.
Who are Dan Geary's colleagues?
Dan Geary's colleagues are Hari Satyam Hyderabad, Melinda Weaver, Wo Wo, Scott Arthur, Alvaro Muela Conde, Maria Ejarque Ferreres, Jorge Yanik Huerta Ramirez.
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