πππ ππ π?I am a proactive manufacturing operations professional with a relentless focus on optimizing company performance and driving profitability across diverse industries. With a proven track record spanning two decades, I specialize in ππππππππππππ ππππ πππππππππππππ ππππππππππ and πππππππππ ππππππππππ πππππππππππ πππππππππππ to streamline operations, reduce costs, and elevate product quality.My career journey encompasses leadership roles at renowned companies where I've consistently delivered exceptional results. From ππππππππ πππππ-πππππππ π πππππ π·&π³π ππ πππππππππππππ πππππππππ ππππππ πππππ, I've spearheaded operations, enhanced productivity, and significantly improved bottom-line metrics. Notably, I've championed initiatives that slashed expenses, reduced injuries, and amplified on-time delivery rates by substantial margins.My leadership philosophy revolves around πππππππππππ ππππππ ππππππππππππ, ππππππππππ πππππ, πππ πππππππππ π πππππππ ππ ππππππππππ. I thrive on developing actionable solutions, instilling operational excellence, and establishing robust, mutually beneficial relationships.Driven by a πππππππ πππ πππππππππππ ππππππππππ πππ ππππππππππ, I aim to bring transformative leadership to any organization, leveraging my extensive experience, innovative mindset, and a commitment to driving sustainable success.#safety, hashtag#plantoperations, hashtag#leanmanufacturing, hashtag#continuousimprovement, and hashtag#operationalexcellence
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General ManagerMac LttTwin Lake, Mi, Us -
Plant ManagerBoge Rubber & Plastics Group Jan 2024 - Aug 2024Hebron, Kentucky, United StatesReduction of workforce 11%Reduced overtime by 66%Reduced scrap rate from 2% to .8% as a percentage of salesReduced backlog by 76% -
Managing DirectorHomemark Cabinetry May 2022 - Dec 2023Connersville, Indiana, United Statesπ πππππ‘ππ ππππππ‘ππ¦ π‘π ππ€πππ, ππππ πππ ππππππ‘ πππ ππ’πππ‘ππππ πππ π‘βπ π π’ππππ π ππ π‘βπ πππππππ¦. πΉπ’ππ π&πΏ ($1π/ππ.), π ππππ πππ ππππππ‘πππ, π π‘πππ‘ππππ ππππππππ, ππππ π‘βπ πβππππ πππ ππππ‘πππ’ππ’π ππππππ£πππππ‘. $24ππ, 500,000 π π. ππ‘, 85 ππππππ.ππ¨ππππ₯π πππ‘π’ππ―ππ¦ππ§ππ¬:βΊ Hired to turnaround plantβΊ Reduced line items to 6 from 400 in just 6 weeks by implementing visual tracking management -
Plant ManagerEngine Power Components Inc. Dec 2019 - May 2022Grand Haven, MiπΏπππ πππ ππππππ‘ πππ ππ’πππ‘ππππ π€ππ‘βππ π‘βπ πππππ‘. πΉπ’ππ π&πΏ, π π‘πππ‘ππππ ππππππππ, ππ’ππππ‘π¦, πππππππππππ, πππ ππππ€π‘β. $40ππ ππ π ππππ , 220,000 π π. ππ‘., 200 ππππππ.ππ¨ππππ₯π πππ‘π’ππ―ππ¦ππ§ππ¬:βΊ Hit sales goals with a 20% reduction in peopleβΊ Reduced recordable injuries by 8xβΊ Implemented a live visual management systemβΊ Implemented quality improvement teams for scrap salvage improvementβΊ Reduced expedited freight by 90% -
Plant DirectorHomemark Cabinetry Mar 2017 - Nov 2019Connersville, IndianaπΏππ πππ ππππππ‘ππ πππ ππ’πππ‘ππππ π€ππ‘βππ π‘βπ πππππ‘. πΉπ’ππ π&πΏ, π π‘πππ‘ππππ ππππππππ πππ 40% ππππ€π‘β π¦πππ ππ£ππ π¦πππ (πππ) πππ ππππ π‘βπ πβππππ πππ ππππ‘πππ’ππ’π ππππππ£πππππ‘. $73ππ, 500,000 π π. ππ‘, 185 ππππππ.ππ¨ππππ₯π πππ‘π’ππ―ππ¦ππ§ππ¬:βΊ Increased ship on time complete from 45% to over 98.7%βΊ Reduction of back log from $4.1MM to less than $2.5MMβΊ Increased quality record from 4.4% Defects Per Unit to below 0.4%βΊ Reduction of overtime from 22% to below 8% -
Plant ManagerBenteler Automotive Jul 2015 - Dec 2016Holland, Miπππππππ π‘βπ π»ππππππ πΉππππππ‘π¦, π€ππ‘β ππ’ππ πππ ππππ ππππππ‘π¦ πππ π&πΏ, π π‘πππ‘ππππ ππππππππ, ππ’ππππ‘π¦, ππππ€π‘β πππ ππππππ£πππππ‘ π‘π π‘βπ πππ‘π‘ππ ππππ. ππππ 1 ππ’π‘ππππ‘ππ£π π π’ππππππ ππ ππ₯π‘ππ’πππ πππ’ππππ’π ππππ‘π πππ ππ π πππππππ . $116ππ, 450,000 π π. ππππ‘, 462 ππππππ.ππ¨ππππ₯π πππ‘π’ππ―ππ¦ππ§ππ¬:βΊ Reduced Scrap by 11%βΊ Reduced expedites from $150,000 per month to less than $15,000βΊ $4,000,000 improvement from the previous yearβΊ Implemented a new hire training programβΊ Started a training program for skilled trades -
President/CeoBcn Technical Services Jan 2008 - Jun 2015Hastings, Miπ πππππ‘πππ ππππππ‘ππ¦ π‘π π‘βπ π΅ππππ ππ π·πππππ‘πππ . πΉπ’ππ πππ ππππ ππππππ‘π¦ πππ π‘βπ π π’ππππ π ππ π‘βπ ππ’π ππππ π , πππππ’ππππ π π‘πππ‘ππππ ππππ€π‘β ππππππππ πππ ππ₯πππ’π‘πππ. $44ππ 165,000 π π. ππ‘., 108 ππππππ.ππ¨ππππ₯π πππ‘π’ππ―ππ¦ππ§ππ¬:βΊ Expanded sales presence globally which increased sales by over 100% in the US and 300% internationallyβΊ Empowered employees to develop small teams to help with continuous improvement activities, and employee feedback. The result was increased trust and successful decertification of the union in 2013βΊ Implemented safety team and developed safety initiatives reducing recordable injuries to below 1 per yearβΊ Implemented small team initiatives focused on one piece flow and shop re-arrangement increasing On Time Delivery and Quality over 15% -
General Manufacturing ManagerDemmer Corporation Aug 2006 - Dec 2007πππππππ π&πΏ, π π‘πππ‘ππππ ππππππππ, πππ£ππππππππ‘, ππππ€π‘β, πππ ππππππ£πππππ‘ π‘π πππ‘π‘ππ ππππ πππ πππ πππππππ‘πππ . 7 πππππ‘π , 800 ππππππ.ππ¨ππππ₯π πππ‘π’ππ―ππ¦ππ§ππ¬:βΊ Implemented systems for safety, production, and quality to successfully lead the companies to higher profitsβΊ Successfully launched 1 million square foot facility, increasing manpower from 150 to 800 in one year, on time and below budgetβΊ Utilizing kaizen events and implementing kan-ban systems, increased productivity by 50% on the most labor-intensive line, exceeding expectationsβΊ Implemented safety, quality, and performance metrics to drive the business to increased profitability -
Plant ManagerAsc - American Specialty Cars Jun 2005 - Aug 2006πππππππ π‘π€π πππππππ‘πππ , π€ππ‘β ππ’ππ πππ ππππ ππππππ‘π¦ πππ π&πΏ, π π‘πππ‘ππππ ππππππππ, πππ£ππππππππ‘, ππππ€π‘β πππ ππππππ£πππππ‘ π‘π π‘βπ πππ‘π‘ππ ππππ πππ ππ’ππππ‘π¦ πππ πππ‘β πππππ‘π . $200ππ, 156,000 π π. ππππ‘, 200 ππππππ.ππ¨ππππ₯π πππ‘π’ππ―ππ¦ππ§ππ¬:βΊ Made tool modifications and increased operator utilization reducing manpower by 13% in 2005 and 16% in 2004, exceeding expectationsβΊ Reduced quality DPPM from over 100 down to 12βΊ In-sourced metal finish operations saving over $2MM per year
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Operations ManagerAsc - American Specialty Cars Sep 2003 - May 2005πππππππ πππ πππππ’ππ‘πππ πππ πππ-πππππ’ππ‘πππ πππ‘ππ£ππ‘πππ πππ π‘βπ π βπππ‘ πππ‘ππ ππππππ π πππ πππ πππππ’ππ‘πππ ππ π‘βπ πππππ‘ πππππ’ππππ ππππ’ππ ππΌπΊ πππ π πππ‘ π€ππππππ πππ πππππππππ ππππ π "π΄" π π’ππππππ .ππ¨ππππ₯π πππ‘π’ππ―ππ¦ππ§ππ¬:βΊ Operated below budget by establishing key metrics, driving process improvements and implementing key systemsβΊ Completed the new program launch on time while implementing ISO quality systemsβΊ Proactively interacted daily with customers which resulted in achieving an exceptional record of meeting customer requirements
Dan Savage Education Details
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Manufacturing Engineering Technology
Frequently Asked Questions about Dan Savage
What company does Dan Savage work for?
Dan Savage works for Mac Ltt
What is Dan Savage's role at the current company?
Dan Savage's current role is General Manager.
What schools did Dan Savage attend?
Dan Savage attended Ferris State University.
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Dan Savage
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