Dan Rezac Email & Phone Number

San Diego, California, Us

• Writing and executing IQ/OQ/PQ protocols/reports for new and existing equipment.• Evaluating machine and process risks through the PFMEA process and leading documentation.• Creating and executing process characterizations.• Evaluating component designs for manufacturability and moldability.• Evaluating process capabilities and machine throughput for new product introduction and continuous improvement projects.• Creating and executing Attribute and Variable Test Method Validation Protocols.• Designing and running Gage R&Rs.• SME for multiple pieces of manual equipment.• SME for multiple pieces of automated equipment.• Supervising and mentoring engineering interns.• Lead troubleshooting and machine modifications/repairs including mechanical, electronic, and pneumatic systems.• Utilizing 3d software to create jigs and fixtures for manufacturing.• Utilizing 2d software for work cell layout and optimization.• Creating work instructions and standard operating procedures.• Working with a team to create documentation for the acquisition of new equipment.• Sourcing and qualifying new materials.• Representing manufacturing in cross-functional teams.

San Diego, California, Us

Ewing, Nj, Us

Acquired by Halozyme, Inc.

Paris, Ile De France, Fr

Capital project management and execution, Machine/Fixture design andimplementation, Work Cell layout design and optimization, Continuous improvementengineering, Process development, Process and document standardization, &Continuous process improvement

Schenectady, Ny, Us

Company acquired by Suez.

Clearwater, Fl, Us

• Address quality issues with root cause analysis, and implement corrective actions to eliminate defects.• Create and implement databases to track production performance.• Assist with new product introductions and production readiness preparation.• Develop and implement productivity improvements to achieve overall company objectives for cost, quality, delivery and safety.• Review Engineering Change Orders that effect assigned products and ensure implementation into production.• Develop standard work and best practices.• Plans and develops product quality assurance programs.• Identify process variations and implement improvements to reduce it. • Drive continuous improvement changes with Lean methodology. • Directs and coordinates manufacturing or building of prototype products or systems. Testing prototype and perform data and cost analysis.• Plans and develops experimental test programs.• Ability to run tests per standards.• Perform cost analysis to justify capital expenditures. • Designing different new products, parts, fixtures and modifying existing parts using Creo and AutoCAD.• Write, implement and maintain work instruction, SOP, and training plans using the goal of enhancing efficiency and precision of internal processes.

Brookings, Sd, Us

I was a Lean Manufacturing Engineer within the Divisional Manufacturing Group. My duties included research, application, and training of lean principles to the company in various areas as requested. My experiences included continuous improvement activities, lean manufacturing engineering, lean product development, Agile Product Development, Production Preparation Process (3P) events, job hazard analysis, process standardization, kaizen events, Value Stream Mapping, Total Productive Maintenance (TPM), Training Within Industry (TWI) and process improvement. Work Group 5S Leader - Lead 5S activities for my work group.Chair of Corporate Lean Training Comittee - Lead efforts to create and revise lean training throughout the company.Steering Member of Total Productive Maintenance Focus Team - Lead efforts to improve and sustain the TPM process throughout the company.Certified Training Within Industry (TWI) Instructor

Brookings, Sd, Us

My role as a Process Engineer and Supervisor involved many different areas including Continuous Improvement Projects, New Product Introductions, and Process Standardization. I was lead engineer for NPI's in several different areas including metal shop, assembly, and shipping. I was the primary engineer for the metal shop with duties including new equipment sourcing and implementation, process standardization, equipment and process troubleshooting, and also product flow improvement projects.In addition to my engineering tasks, I directly supervised up to 12 employees. My supervision included full time process technicians, long term student engineers, and interns. My duties for supervision included employee development, creating training standards, writing and presenting employee reviews, and day to day deployment of resources as needed by the organization.

San Francisco, California, Us

Assisted customers in resolving past due credit accounts.

Sidney, Nebraska, Us

I worked as a Sales Associate within the Hunting and Optics Department.

Brookings, South Dakota, Us

Provided IT support and repair for professors and students, provided assistance in D2L operations, resolved technical problems, and identified preventative measures.

Master'S Degree, Operations Management

Bachelor'S Degree, Manufacturing Engineering

Study Abroad Program For Minor In German, German Studies

High School