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Experienced Manufacturing Engineer with a demonstrated history of working in the defense, automotive and inkjet industries. Skilled in Lean Manufacturing and Six Sigma analysis. Strong operations professional with a Bachelor of Science (BS) in Mechanical Engineering from University of New Hampshire, and Master of Science (MS) in Mechanical Engineering at University of Massachusetts Lowell with a focus of Design and Manufacturing.
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Senior Manufacturing EngineerHiarcManchester, Nh, Us -
Senior Manufacturing EngineerKmc Systems, Inc. Jul 2024 - PresentMerrimack, New Hampshire, Us -
Automation EngineerFreudenberg Sealing Technologies Aug 2022 - Mar 2024Weinheim, De -
Sr. Process EngineerBae Systems Oct 2021 - Aug 2022London, Gb -
Manufacturing Engineer IiL3Harris Technologies Aug 2019 - Oct 2021Melbourne, Florida, Us -
Manufacturing EngineerEfi Apr 2018 - Aug 2019Londonderry, Nh, Us• Designed, wired and programmed test station for ink delivery system "cartridge". Tests float levels and thermistors, heaters, and solenoids. Flushes secondary ink tank of debris from manufacturing. Reduced print head failures by 60.0% (n=72, p<0.001).• Wrote Python program to read data from flush station and automatically upload test data to Operations Web Application. • Leading Quality Improvement Initiative (Qii) team of 10 to reduce costs associated with scrap and rework due to Engineering Change Orders (ECOs).• Updates Bill of Materials (BOM) for multiple printer product lines through ECOs.• Provides engineering support for complications with current printer builds.• Designed and manufactured 3D-printed tools and fixtures for machine assembly and test procedures. -
Process EngineerFreudenberg Sealing Technologies Sep 2015 - Apr 2018Weinheim, De• Provided process setups, production support and continuous improvement for 20 automated rubber injection molding presses, producing 3.5M parts per month• Performed process troubleshooting on LWB, Engel and REP machines for multiple materials (ACM, FKM, AEM, HNBR)• Completed FMEA on equipment, tooling and materials for new products• Designed and implemented upgrade to automation sensing system, providing an instantaneous check of performance status • Implemented automation hardware upgrade that reduced scrap rate and mold cleaning time for all ACM part numbers, returning initial investment in fewer than 30 days• Collaborated with vendor on vision system design, completed installation on two machines• Utilized pivot tables and macros in Excel to analyze scrap, productivity and containment data• Supplied valuable process information to plants in Brazil and China
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Engineering InternBrazonics, Inc. Jun 2014 - Aug 2014• Collaborated with engineers, CNC machinists and other Brazonics employees to improve pre-braze and post-braze degreasing techniques to eliminate the use of n-propyl bromide, a hazardous solvent used in vapor degreasing• Designed an experiment to test new water-based chemical degreasers for cleaning of aluminum parts, including chassis, heat sinks, and heat exchangers• Completed work "travelers", ensuring that all samples were fixtured and brazed correctly• Tested braze samples to certify that new cleaning procedure met aerospace and defense standards• Produced experimental results that led to the installation of an industrial parts washer using a water-based degreaser
Dana Merrill Skills
Dana Merrill Education Details
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University Of Massachusetts LowellMechanical Engineering -
University Of New HampshireMechanical Engineering
Frequently Asked Questions about Dana Merrill
What company does Dana Merrill work for?
Dana Merrill works for Hiarc
What is Dana Merrill's role at the current company?
Dana Merrill's current role is Senior Manufacturing Engineer.
What is Dana Merrill's email address?
Dana Merrill's email address is da****@****ris.com
What is Dana Merrill's direct phone number?
Dana Merrill's direct phone number is +120723*****
What schools did Dana Merrill attend?
Dana Merrill attended University Of Massachusetts Lowell, University Of New Hampshire.
What skills is Dana Merrill known for?
Dana Merrill has skills like Microsoft Office, Matlab, Solidworks, Mechanical Engineering, Microsoft Word, Data Analysis, Leadership, Finite Element Analysis, Simulink, Mathcad, Powerpoint, Project Management.
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