Quality Manager | Production Manager | Iso Management Representative | Sr. Manufacturing Engineer
Milwaukee, Wi, Us
• Led 120 direct reports over 3-shifts in Machining, Logistic, Maintenance, Quality, and Team Leads• Developed and rolled out countermeasures to correct operational conditions causing hardship. Mitigated losses, then surpassed corporate growth expectations in 3 years• Built effective work teams to improve on-time-delivery 86% to 99%, 24-hours shipments 60% to 94%, lead-time 7 to 3 weeks, productivity 164%, and reduced change-over time by 75% through coaching, role clarity, and best practice• Championed activities to roll out and achieve ISO 9001:2008 registration and certification in 9 months, across 3 facilities• With 3 months planning, executed a manufacturing and logistic operation move into a new facility over 4 days, then planned and merged a second facility 4 months later • Rolled out a continuous improvement program and boosted overall productivity by 11 percent• Developed a gainshare program, which was approved and adapted for the facility• Established operational budgets annually• Promoted safety though employee involvement, worksite analysis, hazards prevention and control, and healthy living. Reduced worker compensation MOD rate 30% and Dart rate 70%• Improved attendance; reduced missed days by 69% through engagement and collaboration