Daniel Badillo Email and Phone Number
Daniel Badillo personal email
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For the last 18 years, I’ve served as a Quality Assurance Manager, EHS Representative, and Plant Quality Manager in the Business Markets of Air / Liquid Filtration, Technical Nonwovens, Automotive, Construction, Thermal and acoustic insulation, Injection and Blow Molding, and Pressure Vessels.I’m a forward-focus Lean Six Sigma Black Belt Certified, with IATF 16949 Core Tools and 1st & 2nd Party auditor training. Expertise in Quality Assurance Management, IATF16949:2016, ISO 9001:2015, 8D / A3 Root Cause Analysis, and Advance Product Quality Planning. I’ve served within the manufacturing and quality environments for 26 years. I’ve traveled extensively to domestic and international Suppliers and Customers to work on APQP/PPAP activities, product trials, and New Product Development (NPD) qualifications. As a Quality Manager, I’ve directed 12 Quality Control Auditors / Technicians, 2 CMM Engineers, 4 Quality Engineers, 1 Supplier Engineer, 1 PPAP Engineer, 1 Service Engineer, 3 Laboratory Technicians, and up to 3 Quality Auditor liaisons.In addition, I have over seventeen years of experience visiting customers' facilities to sort materials and serve as a liaison between the company and the customer’s quality control department. I continuously conduct Supplier Assessment audits/capability analysis for vendor qualifications and oversee all internal ISO audits and in-process inspections. Finally, I am accountable for creating and maintaining all the weekly, monthly, and annual Quality Reports, which Top Management personnel review to assign countermeasures to problematic Key Process Input (KPIs) and Key Process Output (KPOs) trends, as deemed necessary.
Ait Group
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Quality Assurance ManagerAit Group Dec 2020 - PresentMontcada I Reixac, Barcelona, Es1. Direct the ISO 9001:2015 QMS and ensure compliance with governmental regulations.2. Manage the external IATF 16949:2016 QMS and ensure compliance with governmental regulations and customer-specific audits.3. Lead the Advance Product Quality Planning (APQP) programs.4. Manage and submit Product Part Approval Process and submit CpK Dimensional Analysis per annual re-qualification activities.5. Ensure fixtures (Die Boards) are designed to meet part & assembly requirements, as well as manufacturing constraints.6. Charged with collaborating domestically and internationally in new product development trials at the customer’s facilities and jointly working with their engineering teams in tool and product qualifications.7. Solve internal process issues through Lean Six Sigma data analysis, cross-department collaboration, and contribution.8. Accountable and contributor to the weekly Fast Track and Safe Launch Processes.9. Responsible in maintaining the Operational Excellence Key Performance Indicators (KPIs) metrics and monthly departmental Quality Control Reports.10. Responsible for the 8D Corrective Actions and Return Material Authorization activities.11. Manage the IMDS database system per Automotive requirements.12. Responsible for the ISO 9001 / external IATF internal audit activities.13. Conduct Management Review of the quality system.14. Directly supervise 3 Quality Laboratory Technicians and responsible in coordinating the day-to-day testing requirements as per Customer-Specific requirements and Test Methods.15. Technical writing of company procedures. work instructions, matrices, forms and records.16. Ensure policies, OSHA Safety programs, plans, procedures and practices are carried out consistently and accurately.17. Support the activities of the Corporate Quality Systems Manager in the preservation, maintenance, and future development of the IATF-16949 Quality Standard.18. Direct the EHS activities for AIT USA. -
Plant Quality ManagerTi Fluid Systems Feb 2020 - Dec 2020Auburn Hills, Michigan, Us1. Serve as plant representative for IATF 16949 QMS and ensure compliance with governmental regulations.2. Manage visual and electronic, electrical and mechanical inspection and testing of parts and products.3. Develop and implement in-process tests and controls to meet and maintain minimum defect levels.4. Plan day to day departmental operations.5. Ensure policies, programs, plans, procedures and practices are carried out consistently and accurately.6. Audit work records and documentation for accuracy, to conduct analysis of trends and to produce forecasts.7. Evaluate and recommend changes in methods, sampling techniques and control procedures and process.8. Act as liaison with other departments including production, engineering and sales.9. Estimate personnel needs and develops work methods to accomplish assigned work.10. Prepare error, spoilage and salvage reports.11. Visit customers and suppliers to confer on specific quality issues and develops solutions.12. Perform such individual assignments as the supervisor may direct; establishes and maintains effective work relationships within the department, the Corporation and the community; and maintains the professional competence, knowledge and skill necessary for the satisfactory performance of all assigned responsibilities.13. Perform those administrative activities necessary for the effective management of the department, including provision for the selection and development of employees, pay administration, budget administration, employee safety, employee counseling and motivation, organization goals and objectives, and planning, organizing, integrating, and measuring the work performed within the department and ensures adequate and continuous control is exercised over the activities affecting quality. -
Quality Control ManagerCms Jul 2019 - Dec 2019Fisciano, Salerno, It1. Responsible that the organization’s Quality Management System conforms to Customer, Internal, IATF16949, ISO 9001:2015 and regulatory/legal requirements. 2. Submit Production Part Approval Process (PPAP Level 1-4) packages.3. Oversee and submit all 8D Corrective Action Reports, Nonconformances and Return Material Authorizations.4. Manage Quality Lab Technicians.5. Perform Internal Audits of Quality System and External Audits of Supply Chain.6. Ensure all Inbound and Outbound products meet quality standards 7. Participate in weekly production meetings and monthly Management meetings and annual Business Review Meetings8. Visit customer’s facilities to sort material and serve as a Liaison between the Company and the Customer’s Quality Control Department9. Conduct Supplier Assessment audits / capability analysis for vendor qualifications and maintain all Supplier Quality System Survey.10. Audit work instructions to current practices and help revise procedures to keep them up to date.11. Technical writing of company procedures, work instructions, forms and production reports.12. Documentation system – changes and new document into electronic system. 13. Control nonconforming material in assigned area ensuring identification and segregation to prevent the use of material out of specification. 14. Assist with the use and preservation of calibrated instruments.15. Daily management of scrap ticket processing. Issuance of a Monthly Scrap report based on scrap. Breakdown details of scrap and associated corrective actions. 16. Report to top management on the performance of the QMS (e.g., results of quality audits, corrective actions), including the need for improvement. -
Quality Assurance ManagerLydall Mar 2012 - May 2019Manchester, Connecticut, Us1. Responsible for the ISO 9001:2015 Quality Management System and compliance to IATF 16949:2016 quality management system2. Submit Production Part Approval Process (PPAP Level 1-4) packages to Tier 1 Customers3. Oversee and submit all 8D Corrective Action Reports and Return Material Authorizations4. Visit customer’s facilities to sort material and serve as a Liaison between the Company and the Customer’s Quality Control Department5. Conduct Supplier Assessment audits / capability analysis for vendor qualifications and maintain all Supplier Quality System Survey.6. Conduct and oversee all internal ISO internal audits and in-process inspections7. Technical writing of company procedures, work instructions, forms and production reports for filtration media solutions for air, fluid power, and industrial application products8. Perform capability studies, statistical analysis for R&D / Technical Services NPD projects9. Create troubleshooting guides, identify process constraints when and where applicable10. Submit monthly statistical reports (COPQ), trend Key Process Input Variables (KPOVs) and Key Process Output Variables (KPOVs) 11. Responsible for the International Material Data System (IMDS) Database. Submit IMDS Requests to Customers.11. Supervise one Quality Assurance Engineer12. Participate in weekly production meetings and monthly Management meetings and annual Business Review Meetings13. Responsible for the REACH / RoHS, California Prop 65 and BSE/TSE letters of disclosure.14. Oversee the International Material Data System (IMDS) registry for new PPAP Products. -
Quality Assurance ManagerLydall Thermal/Acoustical, Inc. Mar 2012 - May 2019Novi, Michigan, Us -
Lead Quality Assurance EngineerThomson Plastics, Inc. Dec 2009 - Mar 2012Thomson, Ga, UsTier 2 Supplier1. Submit Production Part Approval Process (PPAP Level 1-4) packages to Tier 1 Customer2. Create and Revise Control Plans, PFMEAs, Approval Appearance Reports3. Create Workbooks for Quality Auditors for First Piece/Last Piece Articles4. Work with Program Managers in Print Reviews, APQP activities and Lean continuous improvement activities to reduce waste, cost and non-value added online/offline operations.5. Submit Return Material Authorizations and sign-off on Engineering Change Requests6. Visit Customer’s Facilities to sort material and serve as a Liaison between the Company and the Customer’s Quality Control Department7. Perform Capability Studies and Gage R&R, Process Mapping, SPC Analysis8. Submit monthly statistical reports and Customer statistical reports and work jointly with Customer / Suppliers on process flow improvement activities. -
Quality Assurance ManagerSwep Nov 2006 - Oct 2009Landskrona, Skåne County, Se1. Maintain and update ISO 9001:2000 Quality System 2. Maintain and update ISO 14001 Environmental Management System (EMS)3. Create and sustain Potential Failure Mode & Effects Analysis (PFMEA) and Control Plan 4. Maintain and update the American Standard for Mechanical Engineer (ASME) System for “U” and “UM” classification vessels5. Maintain and update Underwriter’s Laboratory (UL) System and local Pressure Directive Equipment (PED) system 6. Responsible for the Swep Claim system, Nonconformance, and Corrective Action System, and monthly batch build-up training 7. Responsible for the Calibration System and OSHA Safety Programs8. Perform monthly Burst tests, Purchase production small tool equipment 9. Technical writing of company procedures, work instructions, standard operation sheets 10. Participate in weekly production meetings and monthly Management meetings and annual Business Review MeetingsSafety Manager – Secondary Responsibilities1. Responsible for designing and implementing all OSHA program guidelines according to federal labor laws and OSHA regulations2. Oversee all OSHA Safety Programs and policies as they relate to federal government policies.3. Lead monthly safety meetings and train Company associates in Department of Transportation (DOT) requirements4. Maintain OSHA Federal logs, DOT logs and purchase safety PPE equipment for all cross-functional groups5. Work directly with Insurance Carrier and Customer’s for employee safety compliance locally and abroad6. Travel to Suppliers’ locations to assist in on-site problem resolutionsOther1. Backup Planner - releasing Work Orders for Configure to Order (CTO), and Stock compact brazed heating exchangers (CBEs) units.2. Traveled to Sweden, Switzerland, China, Mexico, and many States in USA, thus effectively working with a variety of cultures within the Quality Management group community -
Quality Assurance ManagerMilsco Manufacturing Nov 2003 - Oct 2006Milwaukee, Wisconsin, Us1. Responsible for the ISO 9001:2000 Quality Management System 2. Submit Production Part Approval Process (PPAP Level 1-4) packages to Tier 1 Customer3. Create and Revise Work Instructions, Control Plans, PFMEAs, Approval Appearance Reports4. Assist customer engineering groups in tool qualifications5. Train Quality Lab Technicians and Line Leaders in quality criteria6. Create workbooks for Quality Auditors which were used during First Piece/Last Piece Article inspections7. Submit Return Material Authorizations and sign-off on Engineering Change Requests8. Visit Customer’s Facilities to sort material and serve as a Liaison between the Company and the Customer’s Quality Control Department9. Submit monthly statistical reports and Customer statistical reports and work jointly with Customer / Suppliers on process flow improvement activities.10. Direct all the EHS activities per OSHA Safety Program requirements. -
Quality SpecialistThermal Ceramics Nov 1995 - Sep 2003Windsor, Gb1. Conduct laboratory test on firebricks and insulating firebricks, refractory crucibles, distribution boxes, hot top boxes, tubes, and nozzles2. Perform daily online SPC inspection on Kaowool/Superwool blanket products3. Test structural blocks4. Provide Certificate of Analysis to Department Managers and approved raw materials to be unloaded for delivery.5. Conducted dock audits and verified material for dimensional compliance for thickness, weight, length and width on all thermal insulation blankets and boards.
Daniel Badillo Skills
Daniel Badillo Education Details
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Global Outreach Virtual Edu.General -
Augusta Technical CollegeData Entry/Microcomputer Applications -
Greenville Technical CollegeLean Six Sigma Blackbelt
Frequently Asked Questions about Daniel Badillo
What company does Daniel Badillo work for?
Daniel Badillo works for Ait Group
What is Daniel Badillo's role at the current company?
Daniel Badillo's current role is Quality Assurance Manager at AIT Group USA - BBA / Management | LSSBB | IATF16949:2016, ISO 9001; IATF 16949 Core Tools | QMS Auditor |.
What is Daniel Badillo's email address?
Daniel Badillo's email address is da****@****hoo.com
What schools did Daniel Badillo attend?
Daniel Badillo attended Global Outreach Virtual Edu., Augusta Technical College, Greenville Technical College.
What skills is Daniel Badillo known for?
Daniel Badillo has skills like Leadership, 2004 System Implementation, Team Building, Advanced Product Quality Planning, Social Media, Lean Manufacturing, Public Speaking, Control Plan, Pfmea, Microsoft Powerpoint, Statistical Process Control, Lean Management.
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