Product Engineer
CurrentSupport production and new programs to design/modify Composite Sealing Components (Engine Covers) and Ignition System Components (Diesel Glow Plugs and Ignition Wires) to meet fit/form/quality/cost/performance.
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Daniel Germano is listed as Process Engineer | Manufacturing Engineer | 6-Sigma Black Belt | Team Management | MBA | Continuous Improvement | at Ford Motor Company, a with 151485 employees, based in Salvador, Bahia, Brazil. AeroLeads shows a work email signal at yahoo.com.br and a matched LinkedIn profile for Daniel Germano.
Daniel Germano previously worked as Product Engineer at Ford Motor Company and Engine Plant Quality Lead Process Coach at Ford Motor Company. Daniel Germano holds Mba - Business Management, Business Administration And Management, General from Fgv - Fundação Getulio Vargas.
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Professional with 10 years of experience in the automotive industry. Six Sigma Black Belt Certified acting in the areas of Process Engineer, Manufacturing Engineering, Quality, Continuous Improvement and Product Development. Degree in Industrial Engineering. MBA in Business Management.Main Achievements and Experiences:- Coordination and Leadership – Quality Department (Machining and Engine Assembly).- Expertise with Six Sigma Methodology (DMAIC), Global 8D Tool, 5W2H.- Lead improvements in the production process that affect indicators such as FTT, OEE and SCRAP.- Lead action plans to support Internal/External Quality Audits (Internal Quality System and ISO 9001 Audits).- Lead functional tests in the production process to evaluate process and design changes.- Lead and propose actions to increase productive capacity / breaking bottlenecks.- Elaboration and training of process documents (Process Sheet, Control Plan, Operator Instructions and PFMEA).Participate in the construction and launch of the Engine Plant of Ford Camaçari - BAMost Proud of:Participate in the construction and launch of the Engine Plant of Ford Camaçari - BA: First Engine Plant in the Northeast of Brazil that has became the best technology in Powertrain process.
Listed skills include Automotive, Machining, Process Improvement, Process Engineering, and 27 others.
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A career timeline built from the work history available for this profile.
Camaçari, Bahia, Brazil
Support production and new programs to design/modify Composite Sealing Components (Engine Covers) and Ignition System Components (Diesel Glow Plugs and Ignition Wires) to meet fit/form/quality/cost/performance.
Camaçari, Bahia, Brazil
Engine Plant Quality Coordinator (Machining and Assembly) leading 22 employees. Among them, engineers, coordinator and technicians.Responsible for planning and managing Quality System. Supporting lab and metrology, suppliers quality, customer quality warranty and external/internal quality indicators (R/1000, CPU and FTTInteraction with Supplier Quality Engineering, Product Engineering, Manufacturing and Process Engineering and Purchase Department.
Camaçari, Bahia, Brazil
Production support for problem analysis and troubleshootingLead and propose actions to increase productive capacity / breaking bottlenecks.Production Control Plan, Process Sheet and PFMEA managingNew machining parts / engine process studiesMachining line rebalance implementationCNC programming
Camaçari - Ba
Continuous Improvement for Engine´s Cylinder Block and Cylinder Head machining processManage quality in the process and improve process capabilityTraining and coach production team on Control Plan and Statistical Process Control (SPC)Problem solving and improvements (DMAIC, 8D, PDCA, 5W2H)Production capacity improvementStandardization workOperator work instructionsMachining and honing process
Camaçari E Região, Brasil
Lead and manage tooling departmentTrain and coach team members on cutting tools preset and machining knowledgeProduction support for tooling problem analysis and troubleshootingMachining Process Coach during Engine Plant launchSupport maintenance department during Engine plant building
Ford Motor Company - Camaçari
Build Ford Motor Company Engine Plant (Camacari – BA), responsible for:- Develop tooling department- Tool float calculation- Tool preset machines installation and programming - Hire and train team members
Mogi Mirim, São Paulo, Brasil
Studies for production capacity increaseProduction Control Plan, Process Sheet and PFMEA managingPrototypes application for cost reductionNew process developmentLayout studies for continuous improvementAs an intern I had the opportunity to be responsible for two gears machining cells where I could apply my developed skills with autonomy on decision making
Limeira, São Paulo, Brasil
Develop process flow for new productsProduction Control Plan, Process Sheet and PFMEA managingDeveloped Standard PFMEA to speed up process developmentBe part of a multifunctional to work on continuous improvement and cost reductionAs an intern I had the opportunity to be responsible for the blanking lines managing materials to supplier for laser cutting and tryout new blanking dies. Also I participated in the new wheels pressing process.
Other employees you can reach at ford.com. View company contacts for 151485 employees →
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William Graves
Colleague at Ford Motor CompanyNew Port Richey, Florida, United States
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Michael Hogan
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Eusebio Rivera
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Terri Snyder
Colleague at Ford Motor CompanyLa Grange, Kentucky, United States
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Paul Donovan
Colleague at Ford Motor CompanyLorain, Ohio, United States
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Kathy Trivett
Colleague at Ford Motor CompanyNew York, United States
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Euclides Barrada
Colleague at Ford Motor CompanySalvador, Bahia, Brazil
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Aldo (A.) Mata Jimenez
Colleague at Ford Motor CompanyCuautitlán Izcalli, México, Mexico
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Quick answers generated from the profile data available on this page.
Daniel Germano works for Ford Motor Company.
Daniel Germano is listed as Process Engineer | Manufacturing Engineer | 6-Sigma Black Belt | Team Management | MBA | Continuous Improvement | at Ford Motor Company.
AeroLeads has found 1 work email signal at @yahoo.com.br for Daniel Germano at Ford Motor Company.
Daniel Germano is based in Salvador, Bahia, Brazil while working with Ford Motor Company.
Daniel Germano has worked for Ford Motor Company, Msx International, Eaton Automotive, and Fumagalli Automotive Wheels.
Daniel Germano's colleagues at Ford Motor Company include Doug Chokan, Justin Lemke, William Graves, Michael Hogan, and Eusebio Rivera.
You can use AeroLeads to view verified contact signals for Daniel Germano at Ford Motor Company, including work email, phone, and LinkedIn data when available.
Daniel Germano holds Mba - Business Management, Business Administration And Management, General from Fgv - Fundação Getulio Vargas.
Daniel Germano is listed with skills including Automotive, Machining, Process Improvement, Process Engineering, Stamping, Capability, Seis Sigma, and Metodologia Dmaic.
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