Daniel Germano

Daniel Germano Email and Phone Number

Process Engineer | Manufacturing Engineer | 6-Sigma Black Belt | Team Management | MBA | Continuous Improvement | @ Ford Motor Company
dearborn, michigan, united states
Daniel Germano's Location
Salvador, Bahia, Brazil, Brazil
Daniel Germano's Contact Details

Daniel Germano work email

Daniel Germano personal email

n/a
About Daniel Germano

Professional with 10 years of experience in the automotive industry. Six Sigma Black Belt Certified acting in the areas of Process Engineer, Manufacturing Engineering, Quality, Continuous Improvement and Product Development. Degree in Industrial Engineering. MBA in Business Management.Main Achievements and Experiences:- Coordination and Leadership – Quality Department (Machining and Engine Assembly).- Expertise with Six Sigma Methodology (DMAIC), Global 8D Tool, 5W2H.- Lead improvements in the production process that affect indicators such as FTT, OEE and SCRAP.- Lead action plans to support Internal/External Quality Audits (Internal Quality System and ISO 9001 Audits).- Lead functional tests in the production process to evaluate process and design changes.- Lead and propose actions to increase productive capacity / breaking bottlenecks.- Elaboration and training of process documents (Process Sheet, Control Plan, Operator Instructions and PFMEA).Participate in the construction and launch of the Engine Plant of Ford Camaçari - BAMost Proud of:Participate in the construction and launch of the Engine Plant of Ford Camaçari - BA: First Engine Plant in the Northeast of Brazil that has became the best technology in Powertrain process.

Daniel Germano's Current Company Details
Ford Motor Company

Ford Motor Company

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Process Engineer | Manufacturing Engineer | 6-Sigma Black Belt | Team Management | MBA | Continuous Improvement |
dearborn, michigan, united states
Website:
ford.com
Employees:
151485
Daniel Germano Work Experience Details
  • Ford Motor Company
    Product Engineer
    Ford Motor Company Mar 2021 - Present
    Camaçari, Bahia, Brazil
    Support production and new programs to design/modify Composite Sealing Components (Engine Covers) and Ignition System Components (Diesel Glow Plugs and Ignition Wires) to meet fit/form/quality/cost/performance.
  • Ford Motor Company
    Engine Plant Quality Lead Process Coach
    Ford Motor Company Oct 2020 - Sep 2021
    Camaçari, Bahia, Brazil
    Engine Plant Quality Coordinator (Machining and Assembly) leading 22 employees. Among them, engineers, coordinator and technicians.Responsible for planning and managing Quality System. Supporting lab and metrology, suppliers quality, customer quality warranty and external/internal quality indicators (R/1000, CPU and FTTInteraction with Supplier Quality Engineering, Product Engineering, Manufacturing and Process Engineering and Purchase Department.
  • Ford Motor Company
    Manufacturing Engineer
    Ford Motor Company Dec 2018 - Oct 2020
    Camaçari, Bahia, Brazil
    Production support for problem analysis and troubleshootingLead and propose actions to increase productive capacity / breaking bottlenecks.Production Control Plan, Process Sheet and PFMEA managingNew machining parts / engine process studiesMachining line rebalance implementationCNC programming
  • Ford Motor Company
    Process Engineer
    Ford Motor Company Mar 2014 - Nov 2018
    Camaçari - Ba
    Continuous Improvement for Engine´s Cylinder Block and Cylinder Head machining processManage quality in the process and improve process capabilityTraining and coach production team on Control Plan and Statistical Process Control (SPC)Problem solving and improvements (DMAIC, 8D, PDCA, 5W2H)Production capacity improvementStandardization workOperator work instructionsMachining and honing process
  • Ford Motor Company
    Tooling And Process Coach
    Ford Motor Company Aug 2013 - Mar 2014
    Camaçari E Região, Brasil
    Lead and manage tooling departmentTrain and coach team members on cutting tools preset and machining knowledgeProduction support for tooling problem analysis and troubleshootingMachining Process Coach during Engine Plant launchSupport maintenance department during Engine plant building
  • Msx International
    Tooling Engineer
    Msx International Jan 2012 - Jul 2013
    Ford Motor Company - Camaçari
    Build Ford Motor Company Engine Plant (Camacari – BA), responsible for:- Develop tooling department- Tool float calculation- Tool preset machines installation and programming - Hire and train team members
  • Eaton Automotive
    Manufacturing Engineer
    Eaton Automotive Feb 2010 - Dec 2011
    Mogi Mirim, São Paulo, Brasil
    Studies for production capacity increaseProduction Control Plan, Process Sheet and PFMEA managingPrototypes application for cost reductionNew process developmentLayout studies for continuous improvementAs an intern I had the opportunity to be responsible for two gears machining cells where I could apply my developed skills with autonomy on decision making
  • Fumagalli Automotive Wheels
    Process Engineer
    Fumagalli Automotive Wheels Jul 2007 - Dec 2008
    Limeira, São Paulo, Brasil
    Develop process flow for new productsProduction Control Plan, Process Sheet and PFMEA managingDeveloped Standard PFMEA to speed up process developmentBe part of a multifunctional to work on continuous improvement and cost reductionAs an intern I had the opportunity to be responsible for the blanking lines managing materials to supplier for laser cutting and tryout new blanking dies. Also I participated in the new wheels pressing process.

Daniel Germano Skills

Automotive Machining Process Improvement Process Engineering Stamping Capability Seis Sigma Metodologia Dmaic 5s Engenharia Metodologia Kaizen Apqp Ppap Kanban Iso/ts 16949 Iso Desenvolvimento De Produtos Engenharia De Processos Melhoria De Processos Usinagem Mapeamento Do Fluxo De Valor Value Stream Mapping Product Development Continuous Improvement Engineering Kaizen Ppap Fmea Six Sigma Iso Standards Dmaic

Daniel Germano Education Details

Frequently Asked Questions about Daniel Germano

What company does Daniel Germano work for?

Daniel Germano works for Ford Motor Company

What is Daniel Germano's role at the current company?

Daniel Germano's current role is Process Engineer | Manufacturing Engineer | 6-Sigma Black Belt | Team Management | MBA | Continuous Improvement |.

What is Daniel Germano's email address?

Daniel Germano's email address is da****@****.com.br

What schools did Daniel Germano attend?

Daniel Germano attended Fgv - Fundação Getulio Vargas, Senai Cimatec, Universidade Metodista De Piracicaba.

What are some of Daniel Germano's interests?

Daniel Germano has interest in Social Services, Children, Civil Rights And Social Action, Politics, Environment, Education, Science And Technology, Health.

What skills is Daniel Germano known for?

Daniel Germano has skills like Automotive, Machining, Process Improvement, Process Engineering, Stamping, Capability, Seis Sigma, Metodologia Dmaic, 5s, Engenharia, Metodologia Kaizen, Apqp.

Who are Daniel Germano's colleagues?

Daniel Germano's colleagues are Oleksii Kryvonosov, Linda Anderson, Lajuan Stapleton, Paul Donovan, Atakure Getachew, Scott Griggs, Alison Palmer.

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