Working on new product development for an unreleased productDeveloping laser weld and swaging stations for prototype assembly linesProviding design for manufacturability feedback during prototype and initial product testing

Developed an ultrasonic lid welding workcell for plastic consumablesAssisted with factory expansion during the Covid pandemicInvented a lid weld and film seal quality testing system (Seal CheXpert)

• Designed automated assembly systems for rear quarterglass and aeroshield installations• Integrated semi-autonomous glue application machines for rear quarterglass• Optimized thermal bar assembly automated installation• Managed structural beam and hardware staging during factory construction

• Operated 3-axis CNC milling machines and lathes• Programmed 3-axis CNC milling machines and lathes using Esprit• Taught students to operate 3-axis CNC milling machines and lathes• Taught students to use Esprit, a computer aided manufacturing software

• Directed WPI’s Manufacturing Science course’s laboratory component• Managed around 25 peer learning assistants (PLA’s) • Improved lab curriculum used by over 300 students per year• Designed and ran weekly training exercises for PLA’s

• Analyzed potential cost reductions for an automotive turbo speed sensor• Modeled overmold for electronics protection and evaluated design feasibility • Began implementing autonomous quality inspection system for plastic injection molding

• Utilized six-sigma techniques to optimize shop production• Estimated job costs for quoting• Operated Fadal 3-axis CNC milling machines