Daniel Pack

Daniel Pack Email and Phone Number

Manufacturing Program Manager @ Formula Electric at Berkeley
California, United States
Daniel Pack's Location
San Francisco Bay Area, United States, United States
Daniel Pack's Contact Details

Daniel Pack work email

Daniel Pack personal email

n/a
About Daniel Pack

Hard working Graduate student at Stanford interested in the combination of both engineering and business to create a more efficient world. Passionate about both aerospace, automotive, and renewable industries. Currently working as Mechanical Design Engineer on Megapack at Tesla. Experience leading large groups and accomplishing tasks with teamwork as Accumulator Mechanical lead at Formula Electric at Berkeley and in previous 3 internships. Familiar with and use many of the technical skills relevant to this field including CAD (CATIA, SOLIDWORKS, FUSION 360), FEA, 3D printing, Manufacturing methods, programming with MatLab, and product design.

Daniel Pack's Current Company Details
Formula Electric at Berkeley

Formula Electric At Berkeley

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Manufacturing Program Manager
California, United States
Daniel Pack Work Experience Details
  • Formula Electric At Berkeley
    Manufacturing Program Manager
    Formula Electric At Berkeley
    California, United States
  • Tesla
    Mechanical Design Engineer
    Tesla May 2024 - Nov 2024
    Austin, Texas, Us
    • Designing 25+part thermal analysis cell tester from scratch in CATIA, produced GD&T drawings & tolerance analysis • Sizing busbars within Megapack battery modules, ensuring temperature rise is safe for busbar plating fatigue life• Running design study and bolted joint calculations for design of Megapack mounts to withstand seismic load conditions
  • Formula Electric At Berkeley
    Battery Pack Mechanical Engineering Lead
    Formula Electric At Berkeley Jul 2023 - Jun 2024
    • Managed mechanical design, testing, and manufacturing of our 600V, 6kWh battery pack with a team of 14 engineers• Led integration of casing, cooling, segments, & mounts; passed FSAE Accumulator Inspection (1st time in team history)• Utilized first principles to guide pack configuration, bus bar sizing, cooling capacity; placed 1st in our design event group
  • Formula Electric At Berkeley
    Manufacturing Lead
    Formula Electric At Berkeley Aug 2022 - Jul 2023
    • Managed manufacturing of all parts for a team of 50 engineers across 8 sub-teams to build a F1 style FSAE EV vehicle• Reviewed fully dimensioned drawings to optimize for simplicity of manufacturing while maintaining fit and function• Welded 100s of parts, milled bearing tolerances & inserts, waterjet battery & powertrain parts, fablight chassis tabs
  • Formula Electric At Berkeley
    Powertrain Engineer
    Formula Electric At Berkeley Jan 2022 - Sep 2022
    • Designed, ran FEA’s for, and manufactured a 50% lighter rule compliant inverter with FOS > 1.75 and easy accessibility• Validated wheel hubs with FEA / fatigue life sims; analysis of bump, cornering, and acceleration forces on the vehicle• Optimized mounting tabs to be 20% lighter by analyzing force distributions and reducing non load bearing areas
  • Lucid Motors
    Powertrain Project Manager
    Lucid Motors May 2023 - Aug 2023
    Newark, California, Us
    • Designed and oversaw manufacturing for a battery pack line improvement ~ 80% cost saving versus previous version• Validated technical layout documentation between suppliers and engineers for 650+ drops & 14 lines using AutoCAD• Created Smartsheet dashboard to display installation updates for 450+ stations using in-sheet automation and filtering
  • Asme (The American Society Of Mechanical Engineers)
    Industry Relations Officer
    Asme (The American Society Of Mechanical Engineers) Sep 2021 - Jul 2023
    New York, Ny, Us
    • Organized and hosted the first ASME career fair since 2019, with companies including Boeing, P&G, and J&J• Enriching the ME community through technical workshops, research presentations, and career readiness workshops• Connecting current students and enriching our community through a variety of bimonthly ME socials
  • Embodied Dexterity Group
    Mechanical Engineering Researcher
    Embodied Dexterity Group Mar 2021 - Jan 2023
    • Prototyping, designing, and building an upper limb actuating prosthetic to research a possible optimal control modality • Utilizing plastic molding to create a strong but flexible grip for a user to control a cable driven actuating prosthetic• Programming and testing load cells on a sensor box to detect grip force from multiple angles for experimental data
  • Intuitive
    Supplier Engineer
    Intuitive May 2022 - Aug 2022
    California, 94086, Us
    • Learning and applying the FMEA processes to qualify suppliers and parts to be used in a mid-scale production setting• Completed a production test fixture 3 months early (out of 9), by reverse engineering for only integral testing needs• Preformed design for manufacturing on pre-production part drawings - tolerance stack ups and GD&T validation• Worked with cross-functional teams across business units to ensure quality systems are delivered to customers
  • Hermes Robotics
    Design Engineer
    Hermes Robotics Jun 2021 - Sep 2021
    San Francisco, Us
    • Designed a robotic gear shifting system for an autonomous street sweeper from scratch in three months using both machined and 3-D printed parts coupled with a motor and pcb that can be mass produced for a fleet of sweepers• Utilized rapid 3-D printed prototyping to flush out actuator issues and fortified the design for an extended usage life• Gained skills with ROS and Python to rotate and actuate gear shifting motors on demand, to a tolerance of .1mm
  • Star Newspace Entrepreneurship (Decal)
    Fenris Mark 2 Research Consultant
    Star Newspace Entrepreneurship (Decal) Jan 2021 - Jun 2021
    - Working with MARSengines to research NewSpace market trends- Developing models with Matlab to predict the economic savings and justifiability of a Fenris Engine - Understanding the advantages of an air breathing rocket engine
  • Aviation Explorers Inc
    Aviation Explorer Post 120 Vice President
    Aviation Explorers Inc Sep 2015 - Jun 2021
    As Vice President of the Aviation Explorer post I organize events for the post and recruit new members. I reach out to local aviation companies and ask for guest speakers or tours of their facilities. I arrange speakers from the Air Force, Airline pilots, mechanics, air traffic controllers, and tours of industrial simulators for airlines. I also oversee recruitment events at high schools to pursue our goal of generating interest in aviation for teens.
  • Frc Team 6695
    First Robotics Engineering Captain
    Frc Team 6695 Jan 2017 - Jun 2020
    After being a part of the team for three years, I have learned how to use tools, design, and build a robot, and manage time under a deadline. As Engineering Captain, I oversee all four subsystems and over thirty members of the robotics team. As a team during my four years in high school, we won the All-Star Rookie of the Year for San Diego-9th grade, Matt Grob Innovation Award-9th, San Diego Regional Finalist-11th, World Championship Qualifier-9th & 11th grade

Daniel Pack Education Details

  • Stanford University
    Stanford University
    Mechanical Engineering
  • Uc Berkeley College Of Engineering
    Uc Berkeley College Of Engineering
    Mechanical Engineering
  • University Of California, Berkeley, Haas School Of Business
    University Of California, Berkeley, Haas School Of Business
    Business Administration
  • San Marcos High School
    San Marcos High School
    High School Diploma

Frequently Asked Questions about Daniel Pack

What company does Daniel Pack work for?

Daniel Pack works for Formula Electric At Berkeley

What is Daniel Pack's role at the current company?

Daniel Pack's current role is Manufacturing Program Manager.

What is Daniel Pack's email address?

Daniel Pack's email address is da****@****ley.edu

What schools did Daniel Pack attend?

Daniel Pack attended Stanford University, Uc Berkeley College Of Engineering, University Of California, Berkeley, Haas School Of Business, San Marcos High School.

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