Darpan Bansal Email & Phone Number

Rotterdam, South Holland, Netherlands

Delft, South Holland, Netherlands

• Worked in the Flight Performance group at TU Delft on a novel MBSE-based methodology to support the development of KBE applications as a part of the ITEA funded DEFAINE project.• The goal of the methodology was to decrease the time required to develop new KBE applications / maintain existing applications, and to allow more effective knowledge reuse between projects. • The goals were accomplished with software solutions that enabled automatic KBE application code generation from a… Show more • Worked in the Flight Performance group at TU Delft on a novel MBSE-based methodology to support the development of KBE applications as a part of the ITEA funded DEFAINE project.• The goal of the methodology was to decrease the time required to develop new KBE applications / maintain existing applications, and to allow more effective knowledge reuse between projects. • The goals were accomplished with software solutions that enabled automatic KBE application code generation from a SysML knowledge model, and reverse engineering of existing KBE application source code into SysML models. • Developed a python based plugin for the Optimus PIDO platform to automatically import MDAO workflows from the CMDOWS (Common MDOWorkflow Schema) file format. • Supervised MSc students and supported the KBE course at TU Delft. Show less

Papendrecht, South Holland, Netherlands

• Completed my master thesis (M.Sc. aerospace engineering at TU Delft) in the Center of Competence (Design) team at GKN Fokker Aerostructures. • Developed a methodology for "Automating Inclusion of Production Considerations in the Conceptual Design of Aircraft Structures" using digital models.• The methodology resulted in the addition of a manufacturing model and a (graph-based) assembly model to the KBE application used for conceptual design at GKN Fokker Aerostructures.• The… Show more • Completed my master thesis (M.Sc. aerospace engineering at TU Delft) in the Center of Competence (Design) team at GKN Fokker Aerostructures. • Developed a methodology for "Automating Inclusion of Production Considerations in the Conceptual Design of Aircraft Structures" using digital models.• The methodology resulted in the addition of a manufacturing model and a (graph-based) assembly model to the KBE application used for conceptual design at GKN Fokker Aerostructures.• The methodology enables an effective trade-off between different manufacturing concepts based on important parameters such as total cost, total mass, and production rate. Show less

Papendrecht, South Holland, Netherlands

• A 3-month internship in the Center of Competence (Design) team at GKN Fokker Aerostructures.• Successfully delivered the first version of a ParaPy based KBE application with the desired functionality.• The application enables automated parametric design of wing leading edge structures, generation of a finite element mesh, and had an interface to ABAQUS for bird strike analysis.• The application automated manual processes, leading to time savings. • Other python packages used:… Show more • A 3-month internship in the Center of Competence (Design) team at GKN Fokker Aerostructures.• Successfully delivered the first version of a ParaPy based KBE application with the desired functionality.• The application enables automated parametric design of wing leading edge structures, generation of a finite element mesh, and had an interface to ABAQUS for bird strike analysis.• The application automated manual processes, leading to time savings. • Other python packages used: Sphinx (documentation), numpy, pandas. Show less

Bengaluru Area, India

• Supported the technology and innovation team at Bell, Fort Worth for the airframe design of the Nexus Air Taxi.Fastener Layout:• Carried out fastener layouts for roof panels, cabin floor, and the sidebody skins.• Identified and automated certain repetitive procedures by developing macros for CATIA V6 by using VBA. • For example, a macro that decides on the appropriate pitch length between two selected points. The macro then creates additional points and drill paths in the… Show more • Supported the technology and innovation team at Bell, Fort Worth for the airframe design of the Nexus Air Taxi.Fastener Layout:• Carried out fastener layouts for roof panels, cabin floor, and the sidebody skins.• Identified and automated certain repetitive procedures by developing macros for CATIA V6 by using VBA. • For example, a macro that decides on the appropriate pitch length between two selected points. The macro then creates additional points and drill paths in the working tree automatically. • This improved the productivity of the fastener layout procedure.Airframe Design:• Identified optimal designs for airframe structures via trade studies. This helped to reduce the weight and cost of components.• Designed three conceptual designs for a modular door handle. Parametric Battery Weight Estimation:• Worked on developing a physics based parametric model for estimating the battery weight of eVTOL aircraft.• The model aims to help in the initial design phase of new aircraft, when it is essential to make quick calculations.• The model would take into account the aircraft configuration, mission profile and the available battery technology.• It was developed in Microsoft Excel with VBA scripts.Skill Development:• Underwent regular trainings for technical and soft skill development.• Examples: For industry standard software like CATIA V6 and ENOVIA and for "Problem Solving and Decision Making". Show less

India

• Project titled “Parametric weight estimation model development for rotorcraft components”.• Developed statistics based weight estimation models for the electrical power system and battery of an eVTOL aircraft.• Used regression analysis and analytical methods; implemented in Minitab and Microsoft Excel (VBA Scripting).• The models could make predictions with an accuracy of +/- 10 %.• Assisted the costs and weights team in weight calculation of electrical harness assemblies.

Karnataka, India

• Worked as a teaching assistant in the undergraduate Engineering Graphics Lab.• Assisted professors in a class of 40 second semester bachelor students in the concepts of engineering drawing on drawing sheets and in AutoCAD Sketcher.

Karnataka, India

• Led the mechanical subsystem of the student team to build a prototype interplanetary exploration rover.• Designed, analysed and manufactured the rover’s carbon fibre space frame chassis and the suspension mount using hand layup techniques.• Coordinated and supervised the efforts of the subsystem for the development of all mechanical components for the timely completion of the project.• Recruited and trained new members in the team for the next iteration of the rover out of a pool… Show more • Led the mechanical subsystem of the student team to build a prototype interplanetary exploration rover.• Designed, analysed and manufactured the rover’s carbon fibre space frame chassis and the suspension mount using hand layup techniques.• Coordinated and supervised the efforts of the subsystem for the development of all mechanical components for the timely completion of the project.• Recruited and trained new members in the team for the next iteration of the rover out of a pool of over 100 students.• The team achieved 1st position out of 20 teams in the Indian Rover Challenge 2018. Show less

Manipal

• Part of a student team involved in building a prototype interplanetary exploration rover.• Developed the rover’s chassis, electronics enclosure and suspension mounting point.• Actively involved in research to introduce the use of composite materials in the team.• Recruited and trained new members in the team for the next iteration of the rover out of a pool of 50 students.• The team achieved 8th position worldwide and 1st position in Asia out of 82 teams from across the globe… Show more • Part of a student team involved in building a prototype interplanetary exploration rover.• Developed the rover’s chassis, electronics enclosure and suspension mounting point.• Actively involved in research to introduce the use of composite materials in the team.• Recruited and trained new members in the team for the next iteration of the rover out of a pool of 50 students.• The team achieved 8th position worldwide and 1st position in Asia out of 82 teams from across the globe in the University Rover Challenge 2017. Show less

Delhi Area, India

• A 6 week project on “Process benchmarking of processes related to braking system”.• Successfully completed the project across all Maruti Suzuki assembly shops in Gurugram and Manesar, India.• Prepared a detailed report suggesting improvements in the assembly process.• Verified “work instruction sheets” for the newly launched passenger vehicle – Maruti Dzire.• Analysed the sol sealing process of chassis in one of the paint shops and suggested improvements.

Master Of Science - Msc, Aerospace Engineering, 8.37 / 10

• Completed my master's degree with a specialisation in flight performance at TU Delft, in collaboration with GKN Fokker Aerostructures. •.

Bachelor Of Technology - Btech, Mechanical Engineering, 9.61 / 10

I undertook various technical projects and activities that helped develop both technical and soft skills: • Worked for over two years.

High School, Physical Sciences, 94.6%

Activities and Societies: Astronomy Club • Active member of the astronomy club. • Helped organise events like astronomy fairs.