Darrell Boyle Email & Phone Number

Vermont, United States

Newport, Nh

Prototyping and Process Design, Product component Design - CAMWorks program/trainer - Model shop manager / participant.

White River Junction, Vt

Grand format digital Printer DesignPrototype and Process developmentCAD Design / CAM programmingProduct Production Support - Technical liaison - MetrologyMicro-Aligned print-head clusters (print head technology)

White River Junction, Vt

Engineering support for Grand format printer design. R&D machined parts to prove new design intent and supplement short run production. Fostered laser alignment techniques to improve geometry to enhance print quality. Improved specialty CNC machines to enhance accuracy of micro-aligned Spectra print heads.

Lebanon, Nh

Method and process engineering for machined parts specializing in small features and extremely tight tolerances in graphite, ceramics and metals. Convey process recipes to vendor base and assist in specifying capital equipment for manufacture and metrology. Cultured company out-sources $9M+ in machined parts from this nurturing. Assist and specify process techniques and fixtures with engineering teams and employees to facilitate ergonomic and reliable product assembly.Liasion in vendor selection by commodity both domestic and China, successfully rallying vendors to embrace APQP programs, cost reduction and ship-to-stock mentality. Manager for all aspects of 10 man prototype machine shop utilizing CNC and manual equipment. Equipment ranges from Wafer dicing saws to sheet-metal fabrication and respective metrology devices. Specify and procure capital equipment to totals in the $3M range. Alternate manager for OEM product inspection department. Vast GD&T knowledge.Versed in Microsoft Office applications, SolidWorks CAD, CAMWorks and SmartCAM, Mechanical Desktop, ISO documentation and ERP systems.Responsible for annual ABM budgetary balance and capital expenditures. Developed process to adapt camera systems to CNC machines to achieve < 3 micron asymmetry keying features to print-head nozzles.

Newport, Nh

Responsible for $1.2M annual contracts manufacturing for medical, microwave communication, Varian vacuum, Balston filter and 20 other loyal repeat customers. Automated machining processes by replacing manual machines with CNC equipment.Job quoting, personnel supervision, vendor liaison, CNC programming, inspection, consumables purchasing.