Dave Dion Email & Phone Number

Leominster, Massachusetts, Us

Malden, Massachusetts, Us

Developed and mentored new management and supervisory teams for 150 employee operation.Transformed factory layout resulting in 15% headcount reduction.Installed behavioral based safety program resulting in double digit reduction in safety metrics.Developed robust production reporting system to identify and resolve productivity issues.Created dynamic scheduling system of high mix, high volume WIP and spare parts Inventory.Slashed turnover by 28% as a result of implementing safety and ergonomic measures.Dramatically improved TRIR metric from greater than 10 to under 1.2.Instituted ergonomic controls to eliminate lifting increasing output by 18%.

Atlanta, Ga, Us

Oversaw daily production operations for $160M injection molding facility with 430 employees. Created and implemented corporate wide best practices for documentation and quality management systems including control of source documents for the creation of BOM’s, routings and costing information, resulting in all sites obtaining BRC certification.Responsibilities include P&L reporting and management, capital project specification and implementation, cost reduction and continuous improvement activities. Achieved $1.6 m in cost saving in 2016.Implemented LOTO, Arc Flash programs to meet OSHA requirements. Achieved TIR of less than 2.3 for 5 years.Developed and deployed automated maintenance tracking system, triggering maintenance intervals based on actual run hours.

Us

Implemented statistical analysis of injection molded part data to identify tooling maintenance intervals. Increased production efficiencies by 20% and reduced rejects by 4%.Installed document control system which was launched corporate wide as a best practice. Trained QA Technicians to improve SPC analysis to control processes. Established baseline SPC machine data to aid in the creation and maintenance of machine set up specifications on 60 machines running 240 different molds.

Jacksonville Beach, Fl, Us

Responsible for the sales and design of automated data collection solutions to monitor and improve operations and productivity for national and local manufacturers.Achieved $1.2M annual sales. Designed customized solutions to meet operational objectives for Electrolux, Winn-Dixie, ITW Paslode, Hartford Courant, Gillette and other national and regional companies.