Dave Kowalczyk Email and Phone Number
Guilford, CT, US
Dave Kowalczyk's Location
Guilford, Connecticut, United States, United States
Dave Kowalczyk's Contact Details
Dave Kowalczyk work email
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Dave Kowalczyk personal email
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About Dave Kowalczyk
Experienced Staff Mechanical Engineer with a demonstrated history of working in the capital equipment and automation industry. Skilled in AutoCAD, Control Systems Design, SolidWorks, Embedded Programming, Electronics, and Industrial Control. Strong engineering professional with a Bachelor's degree focused in Mechanical Engineering from Iowa State University.
Dave Kowalczyk's Current Company Details
The Arthur G Russell Company, Inc.
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Senior Mechanical Engineer
Guilford, CT, US
- Website:
- arthurgrussell.com
- Employees:
- 82
Dave Kowalczyk Work Experience Details
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Senior Mechanical EngineerThe Arthur G Russell Company, Inc.Guilford, Ct, Us
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R&D Principal Engineer/Engineering ManagerFortna May 2024 - PresentAtlanta, Georgia, Us -
ProprietorDak Engineering Aug 1993 - PresentKent, Wa, Us-Developed high performance PC-based CNC control software (TurboCNC) and related embedded control products from scratch, programming mainly in Pascal and x86 assembly language. - Customer base is approximately 15,000 users worldwide and includes some "household name" companies. Projects are small to medium-sized (2,000 to 85,000 lines of code).-Managed the entire software development cycle from design through implementation, sales & marketing, and maintenance/customer support. Employed 2 contract programmers at the peak of business output in 2006.-Produced process control software for specialized operations such as jewel setting and motor field winding for industrial customers.-Educated newcomers to the field of CNC retrofits and machining through seminars, direct support and web articles offering tips and correcting typical misconceptions.-Redesigned a coffee mug printing press for manufacturability. The revised press has 75% fewer parts and prints far more uniformly than before.-Manufactured prototypes and short-run turnings on personally built custom CNC machines.-Designed and fabricated custom tooling for small-parts sheet metal forming. -
Senior Mechanical EngineerThe Arthur G Russell Company, Inc. May 2022 - May 2024Bristol, Ct, Us-Designed a vision inspection station for confirming grease application in automated assembly of beard trimmers. The station inspects 900 assemblies per hour. -Designed machine frame, robotic internal seal inspection, cleaning, and final heat seal for production of “luer-lock” disinfectant caps used in medical intravenous dispensing applications. 9000 caps/hour.-Designed cam-driven sealed packaging can assembly stages for airborne disease diagnostic test kits. 3600 cans/hour.-During a lull in workloads, created a macro based internal design verification tool that automatically inspects SolidWorks assemblies and generates a report of incorrect threads, questionable mates and materials, and potentially mis-toleranced features which was extremely well received by the engineering team.-Developed performance enhancement proposals for legacy equipment from initial concept through detailed cost and schedule and written quotations.-Maintained an in-house C# application for face cam calculations and automated drawing/model generation after the original author left the company. Feature improvements and bug fixes, roughly 10k lines of code with some interfacing to internal databases.
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Senior Design EngineerHarcosemco Oct 2019 - May 2022Branford, Connecticut, Us-Designed a thrust reversal proximity switch for the Falcon F6X aircraft. Scope of work included mechanical, electrical, and production tooling design as well as customer relationship management and project/resource scheduling.-Assigned to lead the turbine engine sensor upgrade for the Chinook CH-47/MH-47 helicopter. Sensor suite measures turbine speed, pressures, and oil temperatures in real-time to improve engine performance.-Promoted internally to Senior Design Engineer and appointed to lead the sensor design program for the TS1400+, a fully new turbine engine for the Turkish TAI T625 and T129 ATAK helicopters. -
Staff Mechanical EngineerFlow International 2006 - Oct 2019Kent, Washington, Us-Responsible for ensuring the successful deployment of CNC water jet cutting tables manufactured offshore – WaterjetPRO® , Mach 2b and M-500 product lines. Over the last decade these products have brought revenues of about $45 million USD.-Designed custom robotic water-jet cutting systems for industrial customers in diverse applications: some examples are tires, mirrors, toilet paper, and residential siding. Responsible in a direct role from initial quotation and feasibility assessment, project schedule and staffing, through design/mfg and final acceptance.-Developed custom software for radius compensation programming KUKA robots. This was necessary for a particularly unusual customer application – an example of something that “couldn't be done,” until it was.-Received a promotion to Lead XY engineer, supervising a team of 8 engineers & designers working on all the “Standard Systems” XY tables in Jeffersonville, Indiana.-Designed the Mach2c shape cutting system (a CNC robotic gantry waterjet), then guided its implementation and roll out to production. Product was manufactured in Jeffersonville with a revenue of $5 million/yr.-Promoted again to Staff Mechanical Engineer, responsible for a broad range of development projects as well as mentoring junior staff. -
Mechanical EngineerNewton Research Labs 2003 - 2006Renton, Wa, Us-Responsible for design, prototyping, and implementation of all mechanical systems on industrial machine vision and automation products. Typical sub-project categories were cameras, illuminators, industrial PC computers, and structural integration into the customer's factory. -Designed and built dedicated machinery for inspection and sorting of DC motor field magnets. Unit is currently operating in North Carolina. Projected sales are for 8 units at $200,000 each. -Designed and built a production line for inspection, cutting, and sorting of "bare root" seedlings. Projected sales are for 20 units at $750,000 each. Unit is currently operating in Washington. -Designed and built a six axis tire sidewall inspection robot. Projected sales are 20 units at $75,000 each. Unit is currently operating in Tennessee. -Manufactured miscellaneous sales demo and pre-production prototypes in house. Designed and built electrical systems and wiring harnesses as needed when the electrical engineers were overloaded. -Received promotion to manager, overseeing a technical designer and machinist, and production staff as necessary. -Resolved outstanding production issues with legacy products as needed. -
Mechanical DesignerBoeing Commercial Airplanes Jun 2001 - Aug 2002Arlington, Va, Us-Researched solutions for production and safety concerns in aircraft fuselage structure such as bulkheads, the passenger/cargo floor interfaces, and various fuselage skin and frame joints.-Coordinated with engineering liaison, production, and planning groups to implement changes into the production schedule.-Created and revised existing CATIA datasets including detail, assembly, and integration drawings and related parts lists.-Assisted in the introduction of LEAN principles on the engineering level by producing process documentation and presenting findings and suggestions for upper management.-Earned superior performance reviews. -
Mechanical DirectorIowa State University - Materials Assessment Research Group Jan 2000 - May 2001Ames, Iowa, Us-Responsible for all mechanical systems on multiple non-destructive testing projects.-Designed and constructed a 70' mockup of natural gas pipeline with a servo driven inspection tool to serve as a test bed to simulate crack detection in the field. Scope of work included motion control, position detection logic, and safety systems.-Designed and supervised initial construction of a 4 axis computer controlled fixture to simulate the in-patient inspection of artificial heart valves for early fatigue failure-Fabricated components personally using conventional and CNC machine tools to meet schedule demands. Was recognized for being a team player in this respect.-Coordinated workload where appropriate with vendors, and was responsible for purchasing/pricing services competitively.-Created project documentation and planning material; served as spokesman/liaison for the mechanical group during periodic project meetings and for visitors from outside the college.-Mentored student employees.
Dave Kowalczyk Skills
Engineering
Robotics
Machining
Manufacturing Engineering
Manufacturing
Lean Manufacturing
Mechanical Engineering
Machine Tools
Machine Design
Solidworks
Automation
Continuous Improvement
Pneumatics
Product Development
Design For Manufacturing
Cnc
Hydraulics
Cad
Engineering Management
Autocad
Product Design
Six Sigma
Pro Engineer
Testing
Troubleshooting
Electricians
Value Stream Mapping
Metal Fabrication
Kaizen
Process Engineering
5s
Root Cause Analysis
Catia
Plc
Electronics
Welding
Electrical Engineering
Project Engineering
Solid Edge
Inventor
Motion Control
Finite Element Analysis
Iso
Aerospace
Control Systems Design
Maintenance And Repair
Plc Programming
Mechanics
Rapid Prototyping
Industrial Control
Dave Kowalczyk Education Details
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Iowa State UniversityMechanical Engineering -
Greater New Haven State Tech ("Gateway")Mechanical Engineering
Frequently Asked Questions about Dave Kowalczyk
What company does Dave Kowalczyk work for?
Dave Kowalczyk works for The Arthur G Russell Company, Inc.
What is Dave Kowalczyk's role at the current company?
Dave Kowalczyk's current role is Senior Mechanical Engineer.
What is Dave Kowalczyk's email address?
Dave Kowalczyk's email address is ad****@****eng.com
What is Dave Kowalczyk's direct phone number?
Dave Kowalczyk's direct phone number is +120630*****
What schools did Dave Kowalczyk attend?
Dave Kowalczyk attended Iowa State University, Greater New Haven State Tech ("gateway").
What are some of Dave Kowalczyk's interests?
Dave Kowalczyk has interest in Economic Empowerment, Education, Environment, Poverty Alleviation, Science And Technology, Disaster And Humanitarian Relief.
What skills is Dave Kowalczyk known for?
Dave Kowalczyk has skills like Engineering, Robotics, Machining, Manufacturing Engineering, Manufacturing, Lean Manufacturing, Mechanical Engineering, Machine Tools, Machine Design, Solidworks, Automation, Continuous Improvement.
Who are Dave Kowalczyk's colleagues?
Dave Kowalczyk's colleagues are Robert Ensminger, Dennis King, Paul Marinelli, Johan Nordlund, Rich Michaud, Brian Romano - As, Bs, Ms, Mba, Ph.d., Kaakyire Coffie.
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