David Fenn Email and Phone Number

• Project Manage lighting Installations – including creation of Timing / Gantt chart, Organise Kick off meeting, Training Installers, Ordering and Purchasing of products, Supervising installation, Environmental recycling and setup Lighting Control units.• Prepare lighting Layouts before installation.• Organise shipping and courier requirements.• Liaise with Customers and Installers on lighting function and design issues.• Create Warranty returns database.• Contact Customers… Show more • Project Manage lighting Installations – including creation of Timing / Gantt chart, Organise Kick off meeting, Training Installers, Ordering and Purchasing of products, Supervising installation, Environmental recycling and setup Lighting Control units.• Prepare lighting Layouts before installation.• Organise shipping and courier requirements.• Liaise with Customers and Installers on lighting function and design issues.• Create Warranty returns database.• Contact Customers following Install using Lampview software to monitor lighting performance. Show less

• Provide technical support for all aspects of product performance and new product developments including development and implementation of detailed manufacturing designs, process specifications, standard operating procedures and driving effective change management processes.• Coordinate problem solving and management of both production and customer requirements utilising Lean principles including Kaizen, 5S, Value Stream Mapping, Man and Material flow whilst initiating involvement from key… Show more • Provide technical support for all aspects of product performance and new product developments including development and implementation of detailed manufacturing designs, process specifications, standard operating procedures and driving effective change management processes.• Coordinate problem solving and management of both production and customer requirements utilising Lean principles including Kaizen, 5S, Value Stream Mapping, Man and Material flow whilst initiating involvement from key stakeholders to get to root cause.• Manage all Production Maintenance requirements during Shutdowns and quarterly Down Days. Including detailed project delivery plan, supervision of external Contractors and progress reporting to key stakeholders leading to successful completion of maintenance work within shutdown period. Show less

• Provided support to all Surface Mount Technology Production lines• Implemented design changes including creation of part placement programs, organised and ran trial builds and completion of subsequent prototype trial build report• Participated in cross-functional teams during the design process of all SMT products to ensure they are designed for manufacture. Generating DFMEA and PFMEA’S, Process Flow Chart, PCP’s, MPS’s and SOP’s.• Ran cross functional Monodukuri meetings using… Show more • Provided support to all Surface Mount Technology Production lines• Implemented design changes including creation of part placement programs, organised and ran trial builds and completion of subsequent prototype trial build report• Participated in cross-functional teams during the design process of all SMT products to ensure they are designed for manufacture. Generating DFMEA and PFMEA’S, Process Flow Chart, PCP’s, MPS’s and SOP’s.• Ran cross functional Monodukuri meetings using Kaizen activities and SPC data to analyse continuous improvements on all SMT production processes including Printers, Glue Machines, Chip Shooters (part placement machines), Ovens and Stencils Show less

• After feedback from Isuzu concerning quality issues of product, redesigned the process flow of the production cell to eliminate assembly and fitment problems. This utilised JIT, Value Stream Mapping, Man and Material Flow studies and included the design of a new assembly aid and individual parts being supplied in improved packaging. As a result AAPL became Isuzu’s most improved supplier in 2006

• Successful PPAP customer sign off for VE Commodore handbrake assembly. Managed prototype builds on the development of new project for Holden Motor Company. Identified and organised new equipment, fixtures and facility requirements and established equipment and fixture specifications, design, sign off and tryout. Weekly Design meetings with Holden.• Full development of Man and Material Flow studies, Manual Handling, JIT, TPM and Floor Plan layouts for assembly cells, press lines and robot… Show more • Successful PPAP customer sign off for VE Commodore handbrake assembly. Managed prototype builds on the development of new project for Holden Motor Company. Identified and organised new equipment, fixtures and facility requirements and established equipment and fixture specifications, design, sign off and tryout. Weekly Design meetings with Holden.• Full development of Man and Material Flow studies, Manual Handling, JIT, TPM and Floor Plan layouts for assembly cells, press lines and robot cells. Show less

• Successfully implemented schedule for roadside litter and signage removal on major traffic highways within the Shire of Casey solving complaints received by the Shire and from “drive through” evaluations of targeted areas

• Project Engineer on New Product Releases for Holden and other diversification projects. Including design and implementation of tooling and fixtures, production line floor plan design and set-up, liaison with customer stylists and design engineers, completion of process control plan, risk assessment, cycle times and efficiency improvements and achieving customer sign off approval• Managed Risk Assessments and Environmental audits in manufacturing areas and instigated corrective actions

• Improved Suppler Quality Rating at Toyota, nominated as Supplier of the Year• Successfully managed all quality issues in Moulding shop, Paint shop and Polycarbonate Lens Plant. Liaised with Process /Product Engineering and Production Departments. Instigated corrective actions as required• Successfully managed and developed four Quality Officers

• Implementation of ISO 9002/AS 3902 Quality System into 2 Piece Dandenong • Coordinate Complaint investigations – including liaising with customers (CUB, Coca Cola, Cadbury Schweppes) and internal departments, database recording of complaints and systematic reviews of individual and time period complaints

• Created and maintained operation planning data for the manufacturing trim lines• Developed part explosion structures for newly developed P & A (Parts and Accessories) ordering and costing system• Trial build of new production vehicles in test build area• Designed and implemented special tooling on the production line via training of supervisory personnel and operators in correct procedure• Processing of E.D.C. (Engineering Design Changes) to ensure correct level of parts and… Show more • Created and maintained operation planning data for the manufacturing trim lines• Developed part explosion structures for newly developed P & A (Parts and Accessories) ordering and costing system• Trial build of new production vehicles in test build area• Designed and implemented special tooling on the production line via training of supervisory personnel and operators in correct procedure• Processing of E.D.C. (Engineering Design Changes) to ensure correct level of parts and operating procedures Show less

•Designing and drafting using Autocad for manufacture of remote power systems.•Ordering and purchasing of raw materials.•Assembly and calibration of electrical circuitry.•Component costing and timing

•Design and conversion of S.D. 1 Rover production line from high volume with associated machinery to a low volume production system employing manual jigs fixtures etc.•Factory equipment and material layouts•Design and testing of jigs and fixtures prior to shipment to India.•Co-ordination of shipment of equipment to India and Japan via Rover - Honda link up. •Design and implementation of a “green site” storage facility and inventory control system for the storage of parts to be… Show more •Design and conversion of S.D. 1 Rover production line from high volume with associated machinery to a low volume production system employing manual jigs fixtures etc.•Factory equipment and material layouts•Design and testing of jigs and fixtures prior to shipment to India.•Co-ordination of shipment of equipment to India and Japan via Rover - Honda link up. •Design and implementation of a “green site” storage facility and inventory control system for the storage of parts to be exported for production overseas.Design of production equipment for Rolls Royce and Rover body manufacturing lines.•Arranging tenders and co-ordination of contractors for major electrical / mechanical installations and removals.•Development of project timing, liaising with both Facilities Manager and Plant Director.•Maintenance and problem solving of robotic equipment used on the production line. Show less