David Geng Email & Phone Number

Plainfield, Il, Us

Plainfield, Il, Us

Lisle, Illinois, United States

o Primary focus on A surface exterior body parts (Injection molding, SMC, RIM)o Lead team in development for front grille on new program with extremely tight timelineo Managed part development from initial concept, to cost estimation, to DFMEA, to validation builds and to production supporto Sculpted exterior A surface for initial conceptual design on body componento Accelerated part development using novel structural analysis software and correlating with established methodso Developed decorative lighting graphic components for exterioro Correlating with electrical teams for wire routing design and device integration into electrical systemo Root caused and refined injection molding tools to correct A surface defectso Developed new corrosion testing specification in collaboration with Materials Engineering to improve robustness of validation process

Greater Chicago Area

o Internal consultant for polymer and composite material parts, focusing on external and structural applicationso Conducted failure analysis for polymer parts and adhesive bonds to provide design improvement feedback o Analyzed part designs and their application in DFMEA processo Provided technical knowledge support in supplier quality investigations and improvement plan developmento Collaborated with suppliers to develop solutions and effectively use adhesives, sealants and tapeso Reviewed polymer and composite part drawings for materials sign offo Evaluated adhesive, sealant and tape application for drawing approval sign offo Coordinated internal lab testing and analyzed results for new adhesive, polymer and composite materials

Evanston, Il

o Developed and manufactured transducer lathe tool to improve cutting of hardened steelo Designed and fabricated powder distribution system for titanium FDM additive manufacturing processeso Refined vibration cutting attachment for CNC mills to create specialized surface texture for medical devices

Evanston, Illinois

o Oversaw the mechanical design and manufacturing of a road legal solar caro Coordinated the operation and logistics of the club with 35+ memberso Designed and built the aerodynamic shell and electrical compartmento Completed finite element analysis of the frame on factors (road bumps, crashes, etc.) affecting the car structure and safetyo Fabricated carbon fabric composites by wet layup process using epoxy for light-weight car shell and panels

Chicago, Illinois

o Overhauled press line to operate automatically with collaborative robots to lower costo Updated systems to meet OSHA regulationso Upgraded the quality control and packaging section of the production line for Ford ignition coil parto Redesigned tools for floor operators to pick up and package parts, increasing work efficiency while lowering user fatigue

Ravenna, Ohio

o Expedited new product development project for an ultra-high pressure (25,000psi) hoses and fittingso Evaluated multiple mechanical tests to support the root cause analysis for piping leaking defectso Redesigned testing equipment to improve the data quality for ISO and SAE standards

Streetsboro, Ohio

o Revamped schematics of six industrial production line forge presses (each 1600 – 4000 tons)

Avon Lake, Ohio

o Designed and 3D printed four prototype products with company logo for an additive manufacturing technology promotiono Evaluated high heat and flame-retardant polymer material for 3D printing to support an Ohio 3rd Frontier Project for NASAo Trained company’s engineers an alternative platform for 3D graphic design

Master'S Degree, Electrical And Electronics Engineering

Bachelor Of Science - Bs, Mechanical Engineering