David Gracey

David Gracey Email and Phone Number

Senior Design Engineer- Aircraft Structures, Liaison/MRB, Modifications, Interiors, CatiaV5, Structural Analysis @
David Gracey's Location
San Diego, California, United States, United States
David Gracey's Contact Details

David Gracey personal email

n/a
About David Gracey

Aerospace Engineer for Structural Design, Liaison/MRB, Modifications, Interiors, Sustaining, (Fixed wing & rotary)Railcar structures and interiors.CATIA V5, Solidworks. AutoCAD Enovia, PDM, Smarteam. Proficient in Word, Power Point & PDF.35 Years + ExperienceM.I.E.D. Member of the Institute of Eng. DesignersMain companies: Boeing, Bombardier, Gulfstream, Bell Helicopter, Pratt & WhitneyCountries worked in: U.S.A., U.K.., Canada, Holland, Belgium, Spain, South Africa, Middle EastLanguages: English (mother tongue), little French, Spanish & German.Held fixed-wing commercial pilot license (instructor).

David Gracey's Current Company Details
Airborne- Pemco

Airborne- Pemco

Senior Design Engineer- Aircraft Structures, Liaison/MRB, Modifications, Interiors, CatiaV5, Structural Analysis
David Gracey Work Experience Details
  • Airborne- Pemco
    Principal Structural Design Engineer, Liaison/Mrb
    Airborne- Pemco Jan 2022 - Present
    AIRBORNE/ PEMCO, MRO TAMPA, FL Project: Engineering Repairs to Boeing and Airbus A/C Position: Liaison Engineer, Structures Work Details: Repairs and modifications to Boeing and Airbus A/C for varied carriers: United, Frontier, Precision, Spirit etc. Utilize Boeing and Airbus sites for communicating requests for alternate repair procedures; unavailable in the SRM. EA’s created for production. Created daily status sheets for Engineering RES progress. Created sketches and proposals for Boeing and Airbus using ppt.,pdf & Word. Several large repairs, caused mainly by ground vehicle collisions, required being handled. Applied stress experience when offering idea proposals for alternate design procedures. Complied with requests to work extra hours to meet RTS dates. Have excellent interaction with the shop floor.
  • Dassault Falconjet
    Lead Principal Structural Design Engineer, Liaison/Mrb
    Dassault Falconjet May 2018 - Dec 2021
    FALCONJET MRO- Wilmington,,De. Project: Modifications/Additions Falconjet 2000, 7000, 900 Position: Structural Designer Engineer / Liaison / MRO Work Details: Interior and structural mods to all Falconjet models. Modifications of mechanical/electrical equipment. Re-locating equipment per customer’s request. Mods from entryway to rear engines. Interior galleys, toilets flooring, sidewalls, seats, bulkheads, divans, monitors etc. Stressing of support brackets. Liaison: representing engineering at daily meetings on status of damage and mods. Worked extra hours to ensure repaired a/c met their RTS dates. Each aircraft requires taking dimensions, freehand sketches & photographs for customers work orders. Overtime and shift worked when required. Team work was necessary to ensure meeting deliverables for customer’s rapid turn-around requests. All work carried out on Catia V5 and Autocad.
  • Aery Aviation Global 700 Mods
    Senior Structural Design Engineer, Liaison/Mrb
    Aery Aviation Global 700 Mods Sep 2017 - Apr 2018
    Project: Modifications, Global Express 700 series, Executive. Position: Structural Design Engineer Work Details: Structural modifications to GLEX 700 from military to executive. Liaison. Removal of military interior and replacement with private executive interior. Responsible for mods tounderfloor structure Mods to avionics supports and creating new design for housing. Mods to intercostals, stringers and structure for equipment support behind cockpit. Bracketry to support new interior cabinets. Mods to floor panels. Design of new frangible door. Correspondence with vendors and Bombardier for information. New design for video equipment in bulkheads. Attending meetings to discuss alternative structural design. Preparation of stress calcs for replacement structure. Distributed work to other designers as required. Creation of 3D models and drawings on Solidworks.
  • Zodiac Aerospace
    Senior Liaison /Mrb, Boeing Aircraft
    Zodiac Aerospace Oct 2016 - Sep 2017
    Plaisir, Fr
    Liaison Engineer Boeing 787-9 & 787-10 Galleys Position: Liaison Engr. Work Details: Liaison Engineering for Boeing/Etihad galleys. Work involved attending daily meetings with Production, Manufacturing, Planning, Tooling, Purchasing and Quality to discuss any issues that the engineering department could help resolve. Use of Catia V5 modeling, hand calcs and drafting to come up with alternate design if required. Creating and signing off Rejection Tags, Engineering Change Requests and Notice of Changes for Boeing review and approval. Avionics upgrades, monitors. Assisting Project Engineer with requesting estimates, correspondence and discussing requirements for Prototype for new galleys. Avionics upgrades. Lead Liason engineer to create custom design for new 787-10 galleys. Work involved directing a team of Planning, Purchasing, Manufacturing and Design Engineering to make prototype components for Etihad Airways and Boeing to review. Use of .ppt and .xl.
  • Tempus Jets
    Senior Structural Design Engineer, A/C Modifications, Liaison.
    Tempus Jets Mar 2016 - Sep 2016
    Mar 2016- Sept 2016 TEMPUS JETS - Williamsburg, Va. Project: NASA Modifications/Flight Test, Gulfstream G-IV Position: Senior Designer, Liaison Work Details: Engineering modifications to Gulfstream G-IV for NASA project.to accommodate equipment in base of fuselage. Modifications/rework include cutting through the fuselage lower skin at Sta. 193.0, and re-inforcing frames, adding intercostals, adding external skin doubler and designing new support structure Worked closely with the installation group creating sketches for manufacturing components for urgent work required. Supports for control equipment. Mods. for post-flight. Created manual stress calcs. to approximate member and fastener sizing.
  • Gulfstream
    Senior Structural Design Engineer, Liaison
    Gulfstream Mar 2014 - Dec 2015
    Savannah, Ga, Us
    Project: Gulfstream Executive Jets G-VI Position: Sr Designer Work Details: Eng revs (ECR’s) to wing components for all G'stream models in Catia V5, MBD, GD&T Pre-CRB prep. and meetings. Eng work is closely related with MRB dept. All forms of revs to parts materials, finishes fasteners etc. caused by eng. manufacturing and assy errors. All eng. mods in acc. with planning and manufacturing departments. Full procedural documentation. New design of parts for FAA approval. All in accor with Catia V5 and SmartTeam data management system. Interiors: All forms of interiors for G650 model jets. Most A/C were custom modified per the client’s request. Work involved Catia and AutoCAD models and drawings to modify and re-locate galleys, credenzas, bulkheads, coving panels, seats, flooring & thresholds, Gasper oxygen systems, lavatories, crew’s quarters, safety equip, partition doors, vanities etc.
  • Boeing A/Corp
    Lead Principal, Senior Structures Design Engineer Boeing 737, 777, 747
    Boeing A/Corp Dec 2006 - Dec 2013
    Arlington, Va, Us
    Work Details: 1) Creating new skin-panel models and drawings for Vertical Fin. 2) Preparing Rear-Spar Web, Center-Section, Horizontal Stabilizer, structures for initial release. Project included liaison with Controls and Electrical departments to ensure adequate support of bracketry, control and actuator equipment. V5 solid modeling and installation drawings. 3) Conceptual and final modeling and install drawings in Catia V5 forSide of Body and Wing to Body join.Responsibilities included new proposed design to handle 30% increased wing and jack loading over previous 747-4Use of reviewing Catia V4 , manual drawings and floor discussions to ensure maximum usage of existing design concepts where possible. New design was created with close and continuous consultation with the stress department. Assisted with meetings of associated departments to propose new design. 4) Design work for wing-to-body, spar-web and vertical fin panel components Created new V5 models and install drawings as well as assisting with checking the same.All Catia V5 models were made with relational design and used Catia LCA data management system. 5) Systems work. Type A and Type B bracketry for service ducting. Project: Boeing 737-NG/MAX Work Details: Re-modeling entire wing box ribs, per shop request, for ease of final wing skin-to-rib installation. Re-design called for reversal of rib stiffeners and rib-flange extension for drilling access and modified stress loading. Modifications to drawings. Concessionary work for rib brackets and stiffeners. New design to be incorporated on the 737-MAX. Creating new work statements and marked-up drawings for drafting dept.
  • Gulfstream Aerospace
    Senior Structures Design Engineer
    Gulfstream Aerospace Sep 2005 - Dec 2006
    Savannah, Ga, Us
    Work Details: Conceptual and production design of frames, stringers, longerons brackets and other structures for G-VI using CATIA V5. Additionally, new layout and design for bird-strike structure. Creation of new drawings after approval. Sustaining work modifying models and drawings in Catia V4 for G-IV and G-V. Modifying manual drawings when necessary. Work additionally involved liaison with planning and manufacturing depts.
  • Gamesa Aeronautica
    Structures Engineer
    Gamesa Aeronautica Mar 2005 - Aug 2005
    Project: Boeing 747-400 LCF (Large Carrier Freighter) Work Details: Creation of models and drawings of splices, frames, stringers and panel-breakers for aft hinged section of 747 LCF A/C. Additionally, liaison between various associated design groups & departments.
  • Pratt & Whitney Aero Engines
    Structures Designer
    Pratt & Whitney Aero Engines Oct 2004 - Mar 2005
    Work Details: Modifications and improvements to existing tools in Catia V4 & V5 for engine installation, in conjunction with planning, manufacturing and assembly groups.
  • Inbis
    Structures Designer
    Inbis Feb 2002 - Oct 2004
    Projects: Eurofighter Nimrod Airbus A380 Eurofighter and Nimrod projects carried out with the use of BAe (CDP/PM) and ENOVIA systems. Position: Senior Designer Work Details: Eurofighter: Structural design mods for Flight Test Instrumentation, including tubing and bracketry. Lightning strike conduction details. Nimrod: Structural design mods to fwd. and aft bomb bay doors. Airbus 380: Structural drawings for ribs and inter- costals for wing front leading edge. Modifications to intercostals.
  • Bae Systems
    Structures Designer
    Bae Systems Dec 2000 - Jan 2002
    London, Gb
    Aero Structures) Prestwick, Ayrshire, Scotland Project: Boeing 777-200LR & 777-300ER Fixed Leading Edge Work Details: Modifications to skin panels and assemblies. Structural design of inboard components for wing extension. Design included modifications to air load and maintrack ribs, upper and lower chord ribs and assemblies. Additionally: Strakelet details and assemblies and sheet-metal parts. Assisted Manufacturing Department with Catia structural drawings to compare as-built condition.
  • Manx Aerospace
    Structures Designer
    Manx Aerospace May 1997 - Dec 2000
    Projects: CRJ700Structural improvements for CRJ700 fuselage. Design of ribs, panel-breakers, stringers, bracketry and assemblies.
  • Bombardier Inc.
    Structures And Interiors Designer
    Bombardier Inc. May 1993 - Apr 1997
    Dorval, Québec, Oo
    Project: RAILCAR- New York, Boston Position: Senior Designer Work Details: Design of ceiling panels, modules and supports.Design of sidewalls, ribs, roof and skins in aluminium. Hand preparation sketches. Light diffusers. Air conditioning supports. Intercom location & supports. Heater covers and supports. Seats, seat rails and supports. Service lockers. Systems brackets. Electrical racks. Sidewall friezes and insulation. Decals. All design in accordance with toxicity and fire coding. Ref: Had very good communication with shop installers Interior design of ceiling, bulkhead structures, seating supports and services lockers.
  • Bell Helicopter
    Structures Designer
    Bell Helicopter Feb 1991 - May 1993
    Project: Bell Models 20G, 212, 230 & 412 Position: Senior Designer Work details: Structures and Liaison Engineer for handling in-house manufacturing and structural/mechanical improvements on four helicopter series. Additionally: Assistance with deviation design to suit client's custom requests.
  • Bombardier, Canadair
    Structures Designer
    Bombardier, Canadair Jun 1990 - Feb 1991
    Project: Canadair Challenger and Airbus 300 Series Position: Senior Designer Work details: Structural design and stressing of lifting and rotating structures for Canadair Challenger and Airbus A/C. Thereafter, continued designing assembly tools and fixtures.
  • J.S Redpath
    Structures Designer
    J.S Redpath Mar 1988 - Jun 1990
    North Bay, Ontario, Ca
    Work Details:Structural design and detailing of weldment modules for materials-handling mining equipment. Also: layout of headframes and skips. Additional responsibilities included checking, some stressing and handling enquiries for modifications.
  • Utdc & Titan-Uni-Thane
    Structures Designer
    Utdc & Titan-Uni-Thane Nov 1984 - Feb 1988
    Drawings for specialist flooring applicator.
  • Brittain Steel
    Structures Designer
    Brittain Steel Sep 1983 - Oct 1984
    Structural design for bridge supports,safety cages & crushers for mining companies.
  • Dowco Consultants
    Structures Designer
    Dowco Consultants Mar 1983 - Aug 1983
    Design and detailing of floor plates and conveyor frames for coal mining projects. Also, steel housing boxes, weldments and safety guards for conveyor-drive systems.
  • Mainland Manufacturing
    Structures Designer
    Mainland Manufacturing Jul 1982 - Jan 1983
    Design and detailing of light-tubular framing , paneling & stairs for for mobile drilling equipment. Additionaly. Layout of rear chassis supports, access platework and jib-frames. Liaison between Engineering Dept. and Shop.
  • Cominco Engineering Services
    Structures Designer
    Cominco Engineering Services Sep 1981 - Jul 1982
    Design and detailing of steel-framed buildings and weldments for electrical Sub-stations. Also,conc beams, slabs & fittings. Beam & column structures to support water & chemical vessels.
  • Boeing A/C Corporation
    Structures Designer
    Boeing A/C Corporation Jan 1981 - Sep 1981
    Arlington, Va, Us
    Design of large aluminum structures (PME's) over 757 and 767 aircraft fuselages, for personnel assembly access.
  • Combustion Engineering
    Structures Designer
    Combustion Engineering Mar 1978 - Jan 1981
    Structural / mechanical design of access walkways, vessel supports & platework for superheaters. Long-span trusses. Additionally, design of service buildings and access frames, stairs etc
  • Wright, Anderson
    Apprentice Designer
    Wright, Anderson Oct 1973 - Sep 1978
    Served 5 years apprenticeship in drawing office gaining experience in drafting, design, stress, and assembly of structures.

David Gracey Skills

Mechanical Engineering Metal Fabrication Engineering Catia Structural Engineering Autocad

David Gracey Education Details

  • Sunderland (U.K.)
    Sunderland (U.K.)
    Structural Engineering

Frequently Asked Questions about David Gracey

What company does David Gracey work for?

David Gracey works for Airborne- Pemco

What is David Gracey's role at the current company?

David Gracey's current role is Senior Design Engineer- Aircraft Structures, Liaison/MRB, Modifications, Interiors, CatiaV5, Structural Analysis.

What is David Gracey's email address?

David Gracey's email address is da****@****eam.com

What schools did David Gracey attend?

David Gracey attended Sunderland (U.k.).

What skills is David Gracey known for?

David Gracey has skills like Mechanical Engineering, Metal Fabrication, Engineering, Catia, Structural Engineering, Autocad.

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