Development, verification, and design transfer of capital medical equipment

-Lead a team of engineers with a distribution of seniority to develop tools and processes to manufacture, test, and develop medical devices-Industrial design of multi-modal medical device packaging for the domestic and international markets-Management of SKU/BOM creation for all products and configurations-Provide sustaining and cost reduction leadership to on-market devices-Leadership in Manufacturing Design Transfer and Pilot Manufacturing efforts-Career growth and mentorship for technical resources

-Electromechanical fixture specification and design-Mechanical Design of all iRhythm packaging components for multi-modal use and international markets-Technology and strategy management for product development-Standardization and optimization of work through LEAN principles-New Product development and planning-Manufacturing Design Transfer Leadership-Generation and ownership of new manufacturing processes-Equipment and tooling design for manufacturing-Creation and ownership of documentation structures including quality records, work instructions, and FMEAs-Mentorship of early career engineers-Leadership and ownership of critical/rapid-response projects

-Invention, Prototyping, and development of new semiconductor manufacturing technologies-Design and Fabrication of revolutionary manufacturing fixtures/techniques-Review and Validation of engineering product designs for the semiconductor OEM market-Technology Roadmaps and Manufacturing plans for Advanced technologies and Manufacturing Scale-Ups-Product Cost Reduction and Quality Analysis-Team Leading for rapid-response/high value projects-Vendor Sourcing and Qualification-Fabrication of supporting prototypes and fixtures using Engineering textiles, soft silicone and urethane casting, hard rubber vulcanization and molding, mill, lathe and other millwright tools.

-SolidWorks Mechanical Design/Iteration of IoT health trackers-Experimental design and execution of IP-6x testing for connected health monitors-FAI review/feedback for mold bringup to create injection molded parts-Rapid Response prototyping/design/iteration-Integration of component modules and PCB assemblies-Sourcing of components and vendors-Fabrication of prototypes and fixtures using soldering irons, dremels, punches, knee mills, and other benchtop tools.

-Invention, Design, and Prototyping of Automated Industrial Equipment to process Nanomaterial Slurries-lnvention, Design, and Prototyping of Recreational SCUBA breathing apparatus-Formulation and Iteration of dermatological products based on cellulose nanomaterials-Formulation, fabrication, and prototyping of functional composite materials based on cellulose nanomaterials-Patent writing, application and followup (5 applications, 4 grants)-Design and prototyping of devices/structures incorporating biologically sourced nanomaterials-Technology roadmaps, partner identification, scientific publishing-Manufacture of supporting equipment on 3D printers, mill, lathe, CNC equipment

-Owned and optimized the BuckyPaper manufacturing process-Developed new recipes and processes to create freestanding carbon nanotube sheets-Pioneered methods of carbon nanotube alignment and bulk composite manufacture-Worked with suppliers to create processes for their nanomaterials-Tested fabricated materials for properties and performance-Invented and published new methods of nanomaterial incorporation in functional aerospace composites-Published journal articles on the creation of nanocomposites and materials in peer-reviewed publications-Invented methods of creating groundbreaking strength aligned carbon nanotube composites-Invented methods of creating hybrid biocomposites and sensors incorporating carbon nanotubes and other nanomaterials-Used Environmental chambers, Autoclaves, VARTM and RTM processing, pre-pregs, and ceramic matrix composites to create parts and samples for evaluation-Used 3D printers, CNC, mill and lathe to create tools and measurement devices-Used SEM, AFM, Raman Spectroscopy, N2 adsorption, FTIR and DSC to evaluate samples of sensors and composite materials-Used battery manufacturing and packaging development equipment to develop lithium battery and fuel cell electrodes

-Tuning and maintenance of 1-80 HP two-stroke and AC electric motors-Design and fabrication of highly robust mobile test stands for high-energy low frequency acoustic testing-Design and fabrication of acoustic enclosures for high power low frequency acoustic drivers 0-80Hz @~120dBa-Design and fabrication of aimable mid to high range acoustic arrays-Design and prototyping of high energy acoustic mechanisms for aerospace, land, and nautical applications-Design and fabrication of modular shipping/deployment equipment for high energy acoustic devices-Design, prototyping, fabrication, and iteration of composite aerofoils to optimize acoustic thrust output and aerodynamic stability-Daily use of steel/aluminum welding, manual mill/lathe, millwright tools, and electrical tools to fabricate advanced acoustic and mechanical devices-Writing of white papers and grants to meet program goals or application requirements

-Mechanical Engineering consultation to inventors on material choices, mechanism design and manufactureability-Fabrication/optimization of prototypes using 3D printers, bent aluminum pipe, silicone casting, millwright tools (lathe, mill, etc.) and CNC equipment-Design of innovative solutions to clients' obstructions in the medical and sporting goods arenas-Generation of patent figures, shop drawings and presentation documents-Manufacturer management for post-treatment and scale-up activities-Design/Fabrication of urban farming equipment including chicken coops, bee boxes and rabbit hutches

-Direct customer contact/education at high-end "Wine Experience" Bar-Maintained functional knowledge of over 200 wines with pairing menu-Promoted from cocktail to bartender in 3 months-Best Consistent sales-Locally-renowned Moustache-Promoted to Catering Bartender for special events and private parties

-Provided design, CAD and engineering consultation to Archaelogists replicating a 4000 year old Egyptian wooden ship for the NOVA documentary "Building Pharaoh's Ship". -Designed rigging and implemented systems from bas-releifs at Hatshepsut's 4000 year old temple. -Provided Arabic translation and construction supervision for final assembly and launch of the vessel. -Crewed vessel and developed period-accurate sailing strategies with Egyptian crew and American command.-Hauled the heck out of a lot of lines - pulled a steering oar or two.

-Organized and directed setup/execution of outdoor weekly movie screenings for audiences of 200-800-Performed metal fabrication/construction to upgrade existing indoor film display equipment to outdoor use-Coordinated with vendors and facilities for successful execution of weekly events-Hired work crew every year, trained and supervised in nightly set-up and maintenance of large-scale outdoor film equipment-Specified/maintained outdoor surround sound and video system including screens and electronics-Graphic design of pre-show projected graphics for weekly news/events and entertainment

-Focus in Robotics and Mechatronics-Fabricated scientific equipment for AUV testing including depth-resistant waterproof cables, authentic ocean bottoms and robotic mechanisms and mounts-Computer simulations and process documentation/publication for Nano-biotechnology-Produced animatronics, props, lights and sets for student/professional theater, acted and directed in theatrical/improv productions-Played Collegiate Varsity Paintball.