David Hall Email & Phone Number

Milwaukee, Wisconsin, United States

Assign work schedule for 26 employees in the department. Manage 8 direct reports in the department. Track cross training, process documentation, work flow improvement, design standardization, and company wide root cause analysis error/warranty reduction.

Milwaukee, Wisconsin, United States

Responsible for checking all completed shop releases, special customer projects, and R&D prototypes for the company. New duties include scheduling all work for the department for project engineers, mechanical designers, and engineering assistants. Assigned to run a weekly error meeting discussing internal and external errors with each department manager in the company. Currently manage projects of training documentation, root cause error reduction, on time shop release analysis.

Milwaukee, Wisconsin, United States

Responsible for the design package of a complete Vertical Reciprocating Conveyor system tailored to each customers request. Components generally include columns, carriage, gates, enclosures, and the power unit required to operate each specific model. Also responsible for checking completed packets from other Project Engineers in the company and managing internal error database.

North Prairie, Wi

Responsibilities included supporting one production line that produces 42% of total company product. Secondary focus include documenting standard work and processes, capital purchases to improve ergonomics and throughput, improvement to work station balance with Lean MFG methodology, and creating a multilevel layout for the entire secondary production facility.

• Deployed to Iraq on two occasions to support Operation Iraqi Freedomo July 2006 – November 2007 during Phase 4: National Resolutiono February 2009 – January 2010 during Phase 6: Iraqi Sovereignty • Lead Soldiers in all aspects of military life; training, field exercises, and core values • Manage six to twenty Soldiers at any given time • Responsible for maintaining weapons, equipment, and personnel• Trained in demolition, breaching, and other combat… Show more • Deployed to Iraq on two occasions to support Operation Iraqi Freedomo July 2006 – November 2007 during Phase 4: National Resolutiono February 2009 – January 2010 during Phase 6: Iraqi Sovereignty • Lead Soldiers in all aspects of military life; training, field exercises, and core values • Manage six to twenty Soldiers at any given time • Responsible for maintaining weapons, equipment, and personnel• Trained in demolition, breaching, and other combat operations• Excellent communicator, public speaker, and motivator Show less

Germantown, Wi

• Research and design new product to launch into market• Manage multiple project simultaneously to align with company goals• Source parts and materials suited for project application• Use CAD software to create part, assemblies, and building layouts• Create new processes for new product manufacturing and assembly• Provide field service for installation and troubleshooting of product• Test prototype units with FEA analysis and physical stress tests• Release ECNs to… Show more • Research and design new product to launch into market• Manage multiple project simultaneously to align with company goals• Source parts and materials suited for project application• Use CAD software to create part, assemblies, and building layouts• Create new processes for new product manufacturing and assembly• Provide field service for installation and troubleshooting of product• Test prototype units with FEA analysis and physical stress tests• Release ECNs to address new and current product changes• Provide technical literature for sales, service, and end users Show less

Menomonee Falls, Wi

• Integral part to launch the Milwaukee-Eight crankcase and inner primary• Integrated into project from design concept through product launch• Introduced and trained operators on HMCs, overhead gantries, 6 axis robots, part washers, and assembly machines• Implemented APQP and DFMEA to machining processes • Performed capacity, capability, and reliability study to new processes• Conducted IPPAP on new production parts• Utilized CAD programs for parts, layouts, cell design,… Show more • Integral part to launch the Milwaukee-Eight crankcase and inner primary• Integrated into project from design concept through product launch• Introduced and trained operators on HMCs, overhead gantries, 6 axis robots, part washers, and assembly machines• Implemented APQP and DFMEA to machining processes • Performed capacity, capability, and reliability study to new processes• Conducted IPPAP on new production parts• Utilized CAD programs for parts, layouts, cell design, fixtures, and machinery• Wrote Purchase Orders for fixtures and gaging • Continuously Improved processes by interacting with operators Show less

Menomonee Falls, Wi

Manufacturing Engineer intern providing floor support for production in the rocker arm department, responsibilities including:• Managed manufacturing processes of two types of valve train componentso Mitsui-Seiki Horizontal Machining Center with eight sided tombstoneo Chiron Dual Spindle Horizontal Machining Center with automation• Improved Cpk from 1.00 to 1.33 for process within first two months of hire• Reduced spending on outsourced part by $266,000 over four months… Show more Manufacturing Engineer intern providing floor support for production in the rocker arm department, responsibilities including:• Managed manufacturing processes of two types of valve train componentso Mitsui-Seiki Horizontal Machining Center with eight sided tombstoneo Chiron Dual Spindle Horizontal Machining Center with automation• Improved Cpk from 1.00 to 1.33 for process within first two months of hire• Reduced spending on outsourced part by $266,000 over four months • Diagnosed manufacturing issues with PLC Logic & Machine Code• Reduced scrap in department by using Pareto analysis• Reduced cycle time of machining from 63 seconds to 58 seconds• Studied reliability and capability of manufacturing processes• Used 6 axis robots, overhead gantries, and pallet stacking systems Show less

Mechanical Engineering

Activities and Societies: -American Society of Mechanical Engineers -American Society of Civil Engineers Team Leader on a Windmill Project

Associate Of Arts And Sciences (A.A.S.), General Studies