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CAREER PROFILEManager/Director/Vice-President of QualityAccomplished QA professional with fifteen-plus years of proven experience in aerospace and non-aerospace management. Hands-on, in-depth experience in personnel training, aircraft inspection, maintenance production, flightline operations, Quality Assurance and Control evaluation and supervision, Statistical Process Control, Engineering Test and Evaluation, military documents, technical writing and customer interface, ISO9000/AS9100, Nadcap, MSV/OSV. Significant contributions were made in areas as follow: quality management, project management, process improvement, business analysis/evaluation, product-development life cycle methodologies, supplier management, and quality management systems, processes, standards, and systems. All areas required insight to human nature, interpersonal skills, resourcefulness, organizational ability, and discretion.CURRENT POSITIONQuality Assurance EngineerAreas of Expertise Advanced engineering knowledge
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Quality Assurance ManagementFmi Nov 2015 - PresentWichita, KsDesign, develop, coordinate, implement, and produce training aid videos to bolster existing manufacturing training programsQuality Assurance Engineer: AS9100D, DPD/MBD, Internal audit, Researcher, Quality Focal, Tech/Procedural Writer. -
Quality EngineerSenior Aerospace Composites Sep 2013 - Oct 2014Wichita, KansasLaid off - Quality Assurance Engineer in charge of the Quality Management System, QMSDuties and responsibilities included the following:-- Internal Audit – ISO/AS9100-- Nadcap certification – Paint-- Customer documentation pursuant to Destructive Test article documentation-- Aerospace destructive test QE representative to a OEM customer-- Prepare for and host customers during in-house audits-- Led Digital Product Definition/Model Based Definition internal and customer audits-- Successfully coordinated with all departments-- Departmental trainer-- Supplier Development-- Maintained SAE ARP9162-2005 implementation, training, and records for MSV/OSV -- Product problem resolution-- Developed, wrote, and submitted Notifications of Escapements-- Spearheaded root cause and corrective actions, RCCA-- Maintained internal audit schedule and inter-departmental auditors-- Dedicated to abolishing silos -
Quality Assurance Manager/ConsultantEck & Eck Machining Feb 2013 - Sep 2013Wichita, Ks--- FAA Conformities-- Root Cause/Corrective Action-- AS9100 implementation and audits-- First Article production-- Procedures writing-- Internal audit-- Work Order approval-- Customer specifications-- Lean process implementation-- Process improvement-- Quality training instruction-- Customer interaction and flowdown of requirements-- Systems analysis-- Internal Quality consultant-- Initiated SAE ARP9162-2005 implementation and training for MSV/OSV -- Source inspection and source package development and presentation-- Material Review
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Manager, Quality AssuranceCenter Industries Corporation Aug 2011 - Feb 2013Wichita, KsRecruited by Aerotek, Wichita, KS-- Military Program QA with DCMA-- Fabrication, CNC, CMM Inspection-- First Article Inspection preparation and Production-- QA Shipping/Receiving-- Initiated SAE ARP9162-2005 implementation and training for MSV/OSV -- Customer Interface/Problem Resolution-- AS9100C Implementation-- QA CATIA Engineering-- Managed 21 Inspection employees -
Manufacturing EngineerDonatech Corporation May 2011 - Aug 2011Wichita, KsI was recruited by and accepted the position at Donatech.-- Responsible for multiple suppliers and their development and transition of offload work from an aircraft OEM to the supplier's facility.-- On-site visits to the new supplier to ensure compliance and to resolve technical start-up issuesInterim contract positions with Vendor Surveillance Corporation and Donatech Corporation – Cedar Rapids IA 2010 to Present, as Project Specialist, and Manufacturing Engineer.Responsibilities include the following:-- Product Verification, Quality Engineering, Supplier Surveillance, Supplier Development, Resolving technical problems, Writing Manufacturing Plans, Coordination and support of Suppliers, Tooling tracking and coordination, working knowledge of SAP..
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Project SpecialistVendor Surveillance Corporation May 2010 - May 2011Contract - Working with a supplier which lost preferred supplier status-- Product Verification-- Quality Engineering-- Supplier Surveillance-- Supplier DevelopmentInterim contract positions with Vendor Surveillance Corporation and Donatech Corporation – Cedar Rapids IA 2010 to Present, as Project Specialist, and Manufacturing Engineer.Responsibilities include the following:-- Product Verification, Quality Engineering, Supplier Surveillance, Supplier Development, Resolving technical problems, Writing Manufacturing Plans, Coordination and support of Suppliers, Tooling tracking and coordination, working knowledge of SAP.
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Senior Quality Manager/Manager Quality EngineeringNex-Tech Aerospace Sep 2008 - Apr 2010Reviewed customer requirements and designed quality system to meet specific contractual requirements-- Facilitated FAA Conformities for airworthiness both Internationally and Domestically-- Coordinate with Engineering, Sales, Program, and Manufacturing on quality matters -- Facilitated Root Cause and Corrective/improvement Actions.-- Maintained MSV/OSV training, records, and verification.-- Reduced part handling work effort by 80% through Lean approach-- Eliminated non-valued added activity and improved throughput in final inspection by 70%-- Ensured First Article Inspections were accurate and complete-- Managed 10 inspection employees
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Quality Assurance ManagerTect Aerospace Oct 2006 - Sep 2008Wellington, KsMachining-- Lean/Kaizen - Results: 70% reduction in set-up and inspection activities.-- Spearheaded cause and corrective action: Result: Improvement so far of 6% to 3.8%. -- Directed awareness training all personnel to emphasize their impact to the quality management system.-- Successfully directed third-party audits and contract reviews. -- Directed Supplier control to ensure downstream compliance with customer requirements.-- Responsible to 35 contract and direct employees covering floor inspection, CMM, and Quality Engineering.-- Spearheaded implementation of manufacturing business unit, MBU. Result: Reduced process time by 75%.-- Managed machining quality. Ensured First Article Inspections, FAI, were completed.-- Improved timely submissions of non-conforming parts to the customer by 90%-- Successfully led NADCAP re-certification effort from Mode C failure to zero findings. Successful re-certs were two years in a row.-- Successfully led AS9100 third-party audits two years in a row. -- Worked with suppliers and processors to ensure conformance to specifications -
Quality Assurance ManagerPci Newco, Inc Apr 2005 - Jan 2006Composites-- Spearheaded activities leading to award of AS9100B registration.-- Directed plant-wide training activities to ensure all knew their place in the quality management system.-- Maintained Quality System per FAA FAR Part 21-- Maintained approved Supplier lists. Conducted on-site supplier surveys.-- Reduced customer source rejection rate by 60%. -- Improved customer quality rating by 35%. Led investigations of cause and corrective action.-- Maintained testing laboratory in accordance with FAA FAR Part 23.-- Delegated OEM representative to sign FAA Form 8130-9 Statements of Conformity-- Led Supplier Delegated Inspection Approval with OEM. Result: Received Approval-- Ensured In/Out times for pre-preg were clearly observed and documented-- Oversaw autoclave and oven system accuracy test (SAT) and thermal uniformity survey (TUS) tests and recording.-- Traveled to customer site to understand natures of problems-- Maintained non-conforming material/part control through MRB-- Administered Quality Management system to meet customer requirement
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Quality Assurance/Quality Control Site ManagerCxt Inc Apr 2003 - Apr 2005Grand Island, NeMaintained ISO9000 registration.-- Responsible for laboratory and laboratory testing.-- Designed, developed, and implemented plant-wide training.-- Ensured training and certification of departmental personnel.-- Decreased manufacturing materials costs by 2+%.-- Spearheaded and advanced Six Sigma/Lean/Kaizen activities. Result: Landing of five-year, $200,000,000 contract.-- Spearheaded Manufacturing and Quality improvements: Result: Improvement of rejection rate from 1.1% to 0.0167%.-- Drove process improvements. Result: Hard-dollar at to general ledger of over six figures PA.-- Managed high-performance concrete quality results.-- Located and developed suppliers to ensure conformance to meet quality requirements.
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Director Of Quality AssuranceDiamond J, Inc Oct 2000 - Oct 2002Laid off from position-- Developed ISO9000 quality management system. Converted from MIL-Q-9858.-- Improved supplier on-time delivery rate by over 30%-- Directed the plant's quality function. Participated in contract(s) and quality administration.-- Directed and led the relationship with the FAA MIDO, ACO, and FSDO offices.-- Increased departmental personnel productivity by over 38%.-- Oversight of functional test laboratory.-- Administered quality aspects of civilian and government contacts, including proposals.-- Directed the investigation of customer product returns and field complaints.-- Spearheaded supplier audits and new rating system in the areas of Cost, Quality & Delivery.-- Managed electrical circuit board and instrument quality-- Ensured compliance with quality requirements under FAA FAR Part 21 and flowdown of OEM requirements
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Quality Program/Software Qa Engr/Qa Training Inst/T&E Engr/Qa Engr/ScientistBoeing Military And Boeing Commercial Apr 1987 - Oct 2000I worked in many facets of the company as briefly noted in my 'Title.' I worked directly wth floor management, the FAA, and foreign dignitaries. Briefly, I was involved at the head waters of the 777 in the Design-Build Team. Later, I became a member of the 737 Next-Gen. I served as a Quality Engineer, and facilitated understandings between manufacturing and the FAA DMIR regarding Airworthiness. As a result of my efforts in the latter activity, I received 20 shares of Boeing stock for working over and above my defined job description.
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Manufacturing Quality EngineerBoeing Aircraft Company Jan 1987 - Jan 2000Accepted promotion to Director of Quality-- Employed to represent the company on all levels internally, nationally, and internationally-- Led investigations to determine cause and corrective action in non-conforming material-- Initiated off-site supplier visits to conduct gage R&R studies-- Coordinated with suppliers regarding new programs and flowdown of Quality requirements-- Coordinated with product teams and Supplier Quality in matters regarding outsourcing
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Aircraft Maintenance Technician/Quality Assurance EvaluatorUnited States Air Force May 1969 - Apr 1987I served in the Air Force from May 1969 to March 1976. I served in Ubon Thailand with the 16th SOS AC-130s, Pope AFB, Davis-Monthan AFB, CCK Taiwan with the 374th TAW, Kadena Okinawa with the 18th TFW, Langley AFB, and honorably discharged from McChord AFB. I served in the Oregon ANG 142d FIG, and Air Force Reserve Unit. After a five-year two-month hiatus I rejoined the USAF in 1983 and served four years on Williams AFB. My entire tenure was in aircraft maintenance and Quality Assurance. I honorably discharged from the USAF in April 1987.
David J Roll Skills
David J Roll Education Details
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Embry-Riddle Aeronautical UniversityCum Laude -
Community College Of The Air ForceAirframe Mechanics And Aircraft Maintenance Technology/Technician -
Professional Aeronautics
Frequently Asked Questions about David J Roll
What company does David J Roll work for?
David J Roll works for Fmi
What is David J Roll's role at the current company?
David J Roll's current role is Quality Assurance Management.
What is David J Roll's email address?
David J Roll's email address is dr****@****net.com
What is David J Roll's direct phone number?
David J Roll's direct phone number is +131683*****
What schools did David J Roll attend?
David J Roll attended Embry-Riddle Aeronautical University, Community College Of The Air Force, Embry-Riddle Aeronautical University, Embry-Riddle Aeronautical University.
What are some of David J Roll's interests?
David J Roll has interest in Aviation, Exercise, Home Improvement, Reading, Cooking, Electronics, Education, Strategic Planning, Dogs, Family Values.
What skills is David J Roll known for?
David J Roll has skills like Quality Assurance, Aerospace, Lean Manufacturing, As9100, Quality System, Process Improvement, Continuous Improvement, Manufacturing, Quality Control, Aircraft, Quality Management, Root Cause Analysis.
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David J. Roll, BS, NRP
Paramedic At American Medical Response,Emergency Management Director For Daviess County (Missouri),Chairman Of The LepcKansas City Metropolitan Area1amr.net2 +166033XXXXX
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