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David J Roll is listed as Quality Assurance Management at FMI, a with 6 employees, based in Wichita, Kansas, United States. AeroLeads shows a work email signal at fminet.com, phone signal with area code 316, and a matched LinkedIn profile for David J Roll.
David J Roll previously worked as Quality Engineer at Senior Aerospace Composites and Quality Assurance Manager/Consultant at Eck & Eck Machining. David J Roll holds Mas, Aeronautics, Cum Laude from Embry-Riddle Aeronautical University.
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CAREER PROFILEManager/Director/Vice-President of QualityAccomplished QA professional with fifteen-plus years of proven experience in aerospace and non-aerospace management. Hands-on, in-depth experience in personnel training, aircraft inspection, maintenance production, flightline operations, Quality Assurance and Control evaluation and supervision, Statistical Process Control, Engineering Test and Evaluation, military documents, technical writing and customer interface, ISO9000/AS9100, Nadcap, MSV/OSV. Significant contributions were made in areas as follow: quality management, project management, process improvement, business analysis/evaluation, product-development life cycle methodologies, supplier management, and quality management systems, processes, standards, and systems. All areas required insight to human nature, interpersonal skills, resourcefulness, organizational ability, and discretion.CURRENT POSITIONQuality Assurance EngineerAreas of Expertise Advanced engineering knowledge
Listed skills include Quality Assurance, Aerospace, Lean Manufacturing, As9100, and 46 others.
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Wichita, Ks
Design, develop, coordinate, implement, and produce training aid videos to bolster existing manufacturing training programsQuality Assurance Engineer: AS9100D, DPD/MBD, Internal audit, Researcher, Quality Focal, Tech/Procedural Writer.
Wichita, Kansas
Laid off - Quality Assurance Engineer in charge of the Quality Management System, QMSDuties and responsibilities included the following:-- Internal Audit – ISO/AS9100-- Nadcap certification – Paint-- Customer documentation pursuant to Destructive Test article documentation-- Aerospace destructive test QE representative to a OEM customer-- Prepare for and host customers during in-house audits-- Led Digital Product Definition/Model Based Definition internal and customer audits-- Successfully coordinated with all departments-- Departmental trainer-- Supplier Development-- Maintained SAE ARP9162-2005 implementation, training, and records for MSV/OSV -- Product problem resolution-- Developed, wrote, and submitted Notifications of Escapements-- Spearheaded root cause and corrective actions, RCCA-- Maintained internal audit schedule and inter-departmental auditors-- Dedicated to abolishing silos
Wichita, Ks
--- FAA Conformities-- Root Cause/Corrective Action-- AS9100 implementation and audits-- First Article production-- Procedures writing-- Internal audit-- Work Order approval-- Customer specifications-- Lean process implementation-- Process improvement-- Quality training instruction-- Customer interaction and flowdown of requirements-- Systems analysis-- Internal Quality consultant-- Initiated SAE ARP9162-2005 implementation and training for MSV/OSV -- Source inspection and source package development and presentation-- Material Review
Wichita, Ks
Recruited by Aerotek, Wichita, KS-- Military Program QA with DCMA-- Fabrication, CNC, CMM Inspection-- First Article Inspection preparation and Production-- QA Shipping/Receiving-- Initiated SAE ARP9162-2005 implementation and training for MSV/OSV -- Customer Interface/Problem Resolution-- AS9100C Implementation-- QA CATIA Engineering-- Managed 21 Inspection employees
Wichita, Ks
I was recruited by and accepted the position at Donatech.-- Responsible for multiple suppliers and their development and transition of offload work from an aircraft OEM to the supplier's facility.-- On-site visits to the new supplier to ensure compliance and to resolve technical start-up issuesInterim contract positions with Vendor Surveillance Corporation and Donatech Corporation – Cedar Rapids IA 2010 to Present, as Project Specialist, and Manufacturing Engineer.Responsibilities include the following:-- Product Verification, Quality Engineering, Supplier Surveillance, Supplier Development, Resolving technical problems, Writing Manufacturing Plans, Coordination and support of Suppliers, Tooling tracking and coordination, working knowledge of SAP..
Contract - Working with a supplier which lost preferred supplier status-- Product Verification-- Quality Engineering-- Supplier Surveillance-- Supplier DevelopmentInterim contract positions with Vendor Surveillance Corporation and Donatech Corporation – Cedar Rapids IA 2010 to Present, as Project Specialist, and Manufacturing Engineer.Responsibilities include the following:-- Product Verification, Quality Engineering, Supplier Surveillance, Supplier Development, Resolving technical problems, Writing Manufacturing Plans, Coordination and support of Suppliers, Tooling tracking and coordination, working knowledge of SAP.
Reviewed customer requirements and designed quality system to meet specific contractual requirements-- Facilitated FAA Conformities for airworthiness both Internationally and Domestically-- Coordinate with Engineering, Sales, Program, and Manufacturing on quality matters -- Facilitated Root Cause and Corrective/improvement Actions.-- Maintained MSV/OSV training, records, and verification.-- Reduced part handling work effort by 80% through Lean approach-- Eliminated non-valued added activity and improved throughput in final inspection by 70%-- Ensured First Article Inspections were accurate and complete-- Managed 10 inspection employees
Wellington, Ks
Machining-- Lean/Kaizen - Results: 70% reduction in set-up and inspection activities.-- Spearheaded cause and corrective action: Result: Improvement so far of 6% to 3.8%. -- Directed awareness training all personnel to emphasize their impact to the quality management system.-- Successfully directed third-party audits and contract reviews. -- Directed Supplier control to ensure downstream compliance with customer requirements.-- Responsible to 35 contract and direct employees covering floor inspection, CMM, and Quality Engineering.-- Spearheaded implementation of manufacturing business unit, MBU. Result: Reduced process time by 75%.-- Managed machining quality. Ensured First Article Inspections, FAI, were completed.-- Improved timely submissions of non-conforming parts to the customer by 90%-- Successfully led NADCAP re-certification effort from Mode C failure to zero findings. Successful re-certs were two years in a row.-- Successfully led AS9100 third-party audits two years in a row. -- Worked with suppliers and processors to ensure conformance to specifications
Composites-- Spearheaded activities leading to award of AS9100B registration.-- Directed plant-wide training activities to ensure all knew their place in the quality management system.-- Maintained Quality System per FAA FAR Part 21-- Maintained approved Supplier lists. Conducted on-site supplier surveys.-- Reduced customer source rejection rate by 60%. -- Improved customer quality rating by 35%. Led investigations of cause and corrective action.-- Maintained testing laboratory in accordance with FAA FAR Part 23.-- Delegated OEM representative to sign FAA Form 8130-9 Statements of Conformity-- Led Supplier Delegated Inspection Approval with OEM. Result: Received Approval-- Ensured In/Out times for pre-preg were clearly observed and documented-- Oversaw autoclave and oven system accuracy test (SAT) and thermal uniformity survey (TUS) tests and recording.-- Traveled to customer site to understand natures of problems-- Maintained non-conforming material/part control through MRB-- Administered Quality Management system to meet customer requirement
Grand Island, Ne
Maintained ISO9000 registration.-- Responsible for laboratory and laboratory testing.-- Designed, developed, and implemented plant-wide training.-- Ensured training and certification of departmental personnel.-- Decreased manufacturing materials costs by 2+%.-- Spearheaded and advanced Six Sigma/Lean/Kaizen activities. Result: Landing of five-year, $200,000,000 contract.-- Spearheaded Manufacturing and Quality improvements: Result: Improvement of rejection rate from 1.1% to 0.0167%.-- Drove process improvements. Result: Hard-dollar at to general ledger of over six figures PA.-- Managed high-performance concrete quality results.-- Located and developed suppliers to ensure conformance to meet quality requirements.
Laid off from position-- Developed ISO9000 quality management system. Converted from MIL-Q-9858.-- Improved supplier on-time delivery rate by over 30%-- Directed the plant's quality function. Participated in contract(s) and quality administration.-- Directed and led the relationship with the FAA MIDO, ACO, and FSDO offices.-- Increased departmental personnel productivity by over 38%.-- Oversight of functional test laboratory.-- Administered quality aspects of civilian and government contacts, including proposals.-- Directed the investigation of customer product returns and field complaints.-- Spearheaded supplier audits and new rating system in the areas of Cost, Quality & Delivery.-- Managed electrical circuit board and instrument quality-- Ensured compliance with quality requirements under FAA FAR Part 21 and flowdown of OEM requirements
I worked in many facets of the company as briefly noted in my 'Title.' I worked directly wth floor management, the FAA, and foreign dignitaries. Briefly, I was involved at the head waters of the 777 in the Design-Build Team. Later, I became a member of the 737 Next-Gen. I served as a Quality Engineer, and facilitated understandings between manufacturing and the FAA DMIR regarding Airworthiness. As a result of my efforts in the latter activity, I received 20 shares of Boeing stock for working over and above my defined job description.
Accepted promotion to Director of Quality-- Employed to represent the company on all levels internally, nationally, and internationally-- Led investigations to determine cause and corrective action in non-conforming material-- Initiated off-site supplier visits to conduct gage R&R studies-- Coordinated with suppliers regarding new programs and flowdown of Quality requirements-- Coordinated with product teams and Supplier Quality in matters regarding outsourcing
I served in the Air Force from May 1969 to March 1976. I served in Ubon Thailand with the 16th SOS AC-130s, Pope AFB, Davis-Monthan AFB, CCK Taiwan with the 374th TAW, Kadena Okinawa with the 18th TFW, Langley AFB, and honorably discharged from McChord AFB. I served in the Oregon ANG 142d FIG, and Air Force Reserve Unit. After a five-year two-month hiatus I rejoined the USAF in 1983 and served four years on Williams AFB. My entire tenure was in aircraft maintenance and Quality Assurance. I honorably discharged from the USAF in April 1987.
Achieved Associate, Bachelor, and Masters level education
Education revolved around aircraft maintenance management of aircraft.
OUTSIDE ACTIVITIES Adjunct Assistant Professor; Undergraduate and Graduate after-hours courses certified to instruct as follow: Strategic.
Attended aeronautical classes in and more than the following: Advanced Systems, Aviation Insurance, Aviation Law, Aircraft and Spacecraft.
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David J Roll works for FMI.
David J Roll is listed as Quality Assurance Management at FMI.
AeroLeads has found 1 work email signal at @fminet.com for David J Roll at FMI.
AeroLeads has found 2 phone signal(s) with area code 316 for David J Roll at FMI.
David J Roll is based in Wichita, Kansas, United States while working with FMI.
David J Roll has worked for Fmi, Senior Aerospace Composites, Eck & Eck Machining, Center Industries Corporation, and Donatech Corporation.
You can use AeroLeads to view verified contact signals for David J Roll at FMI, including work email, phone, and LinkedIn data when available.
David J Roll holds Mas, Aeronautics, Cum Laude from Embry-Riddle Aeronautical University.
David J Roll is listed with skills including Quality Assurance, Aerospace, Lean Manufacturing, As9100, Quality System, Process Improvement, Continuous Improvement, and Manufacturing.
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