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Operations and Quality Systems leader in the Manufacturing environment with proven track record of Quality Control, Quality Assurance and Continuous Improvement within competitive automotive components industry. High usage of lean tools, coaching, mentoring, supervising leadership teams under a fast pace operation. Leadership roles under Quality and Operations.
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Sr. Plant ManagerHubbell IncorporatedUnited States -
Sr. Plant ManagerHubbell Incorporated Mar 2023 - PresentShelton, Connecticut, Us -
Plant ManagerAtw Nov 2021 - Mar 2023Addison, Texas, Us -
Plant ManagerClarios Feb 2021 - Nov 2021Glendale, Wisconsin, Us -
Plant ManagerInhance Technologies Nov 2019 - Feb 2021Houston, Texas, UsPlant Manager -
Quality Engineering MgrStoneridge Feb 2009 - Sep 2019Novi, Michigan, Us• Implementation of Fast Response to address timing and feedback to customers in a timely fashion and full analysis of root cause and corrective action plans for Customer Complaints and Warranty Returns• ISO TS 16949 representative for the Lexington Quality System including to update the system and elimination of non-value added procedures/formats to enhance its effectiveness• Improve Quality System to lead us into a prevention mode rather than a reaction one• Communization and standardization of our Quality system by placing all Quality areas under a single umbrella which consisted of the Incoming/Receiving inspection, Metrology, Quality Systems, Quality Engineers, APQP Engineers, Calibration and ISO 14001 environmental rep• Metrics and indicators management for Quality Deliverables such as Customer complaints, PPM’s internal/external, Customer Scorecards• PPAP Management for all product lines which included the standardization of a common process to effectively manage all involved multifunctional areas• Control cost expenses in quality department by managing yearly budget• Incoming and Supplier Quality management to ensure suppliers adhere to Stoneridge Supplier Quality requirements, CAR Management, Metrology -
General Operations ManagerStoneridge May 2016 - Aug 2019Novi, Michigan, Us
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Quality ManagerDelphi 1996 - 2009Gillingham, United Kingdom, GbDelphi Quality Engineering Manager for with P&L responsibility for 600,000sqft catalytic converter manufacturing facility with 337 union employees, 59 salaried employees, and $450M annual revenue. Challenged with turning over 95% of union workforce within eight months, while maintaining quality, health & safety, and improving profitability of manufacturing operations.• Reloaded 95% of union employees within 7 months, while maintaining a 3.7 ppm quality level to multiple Tier1 and OEM customers in 2006.• Supporting a total of 25 OEM and 17 Service Manufacturing Cells with on cell support for Quality control and Quality Assurance tools• Improved plant operating income forecast versus budget by $14.0M for 2006 with execution of reload plan and continuous improvement initiatives, such as indirect employee work balancing.• Improvement of Internal fall out FTQ ppm from 105,000 to 42,000 implementing priority to Top Focus processes and Continuous Improvement activities• Maintaining ISO-TS 16949 Certificate with no Major nonconformance during the various external registrar assessments• Managing a $2.3M quality engineering department budget• Temp QA Manager for Katcon (Delphi joint venture) for transition, ramp-up and stabilizing the Quality Systems as part of the Delphi Milwaukee-Katcon reorganization for the two Facilities located in Monterrey Mexico Successfully transferred/launched 42 manufacturing cells in Katcon (Starting May 2006-July 2008). -
Acting Quality Engineering ManagerKatcon 2007 - 2008Santa Catarina, Nuevo León, Mx
David Melchor Skills
David Melchor Education Details
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Purdue UniversityEngineering -
Universidad Interamericana Del NorteIndustrial Engineering
Frequently Asked Questions about David Melchor
What company does David Melchor work for?
David Melchor works for Hubbell Incorporated
What is David Melchor's role at the current company?
David Melchor's current role is Sr. Plant Manager.
What is David Melchor's email address?
David Melchor's email address is da****@****atw.com
What is David Melchor's direct phone number?
David Melchor's direct phone number is (330) 856*****
What schools did David Melchor attend?
David Melchor attended Purdue University, Universidad Interamericana Del Norte.
What skills is David Melchor known for?
David Melchor has skills like Ppap, Continuous Improvement, Apqp, Supplier Quality, Quality Assurance, Quality Control, Poka Yoke, Six Sigma, Manufacturing Operations, Fmea, Manufacturing, Quality System.
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