David Merrill

David Merrill Email and Phone Number

Founder, CEO & CTO at Sterling CleanTech @
David Merrill's Location
Bibb County, Georgia, United States, United States
David Merrill's Contact Details

David Merrill personal email

n/a

David Merrill phone numbers

About David Merrill

David is an entrepreneur, innovator, and expert in the electric vehicle, energy storage, renewable energy, commercial vehicle, and military aviation technologies and market spaces. During his 23-year professional career, he has played a major role in developing, engineering, and delivering to market some of the most complex and sophisticated products in the world, including tactical fighter aircraft, medium duty commercial vehicles, zero emissions battery electric vehicles, and electric propulsion & energy storage systems. In his last six years, David has served as VP, CTO and COO at several startups innovating electric vehicles, electric drive, and energy storage systems. Working in close partnership with Chinese commercial EV and battery system manufacturers, David has developed a unique level of understanding for both the technical and market factors driving the rapid growth and innovation in the EV market space. Patented in electric drive, battery, and control systems, David has developed a passion for electric vehicle technologies and their potential to radically transform the transportation and aviation industries. David currently serves as Chief Executive and Technology Officers as the founder of Sterling Clean Technologies, Inc. focused on Electric Vehicle and Renewable Energy Tech R&D, and he regularly consults with both EV and EV systems manufacturers and investment firms. David obtained his BS in Mechanical Engineering at The University of Texas at Austin in 1998 and his MBA in Management of Technology from Georgia Institute of Technology in 2007.

David Merrill's Current Company Details
Sterling CleanTech

Sterling Cleantech

Founder, CEO & CTO at Sterling CleanTech
David Merrill Work Experience Details
  • Sterling Cleantech
    Chief Executive Officer
    Sterling Cleantech Jun 2014 - Present
    Envisioned and launched Electric Vehicle and Renewable Energy startup focused on R&D, Engineering, and Commercialization of Electric Vehicles, Electric Drive Systems, Battery Electric Energy Storage Systems and Photovoltaic Energy Generation Systems and Technologies.Major Contributions:● Established, funded & launched partnership with Chinese electric bus manufacturer to engineer, manufacture and market an electric transit bus designed for the North American market. ● Developed electric drive system concepts and bids for U.S. & Chinese Class 3 Commercial OEMs ● Developed unique propane powered, generative electric traction drive concept surpassing 3x fuel economy of propane ICE and less GHG generation than all electric drive fueled from utility power.
  • Premergy
    Chief Technology & Operating Officer
    Premergy Feb 2018 - Oct 2020
  • Bus & Coach America Corporation (Bca)
    Chief Operations Officer
    Bus & Coach America Corporation (Bca) Feb 2017 - Feb 2018
    Burbank, Ca, Us
  • Advanced Vehicle Manufacturing, Inc.
    Chief Operating Officer
    Advanced Vehicle Manufacturing, Inc. Feb 2017 - Feb 2018
    Los Angeles, California, Us
  • Zon Technology
    Vice President Of Engineering
    Zon Technology Dec 2015 - Jan 2017
    El Segundo, California, Us
    Responsible for managing the full product lifecycle and engineering of ZON’s products including product engineering and development, manufacturing development and execution as well as product technical service and support. • Work collaboratively with the COO, Product Design and Sales to developing a robust product development strategy including intellectual protection, strategic sourcing, technology road-mapping, and product innovation planning within set time/budget/people constraints.• Oversee product planning, development and execution of the product strategy including managing the product requirements, hiring consultants, and partners and engineering staff, and developing and maintaining the development and costing budgets.• Conceptualize and deliver manufacturable and innovative product solutions, Assuring the product is developed for specific needs, but with broader long term application(s) in mind.• Provide technical direction and guidance to internal and external engineering manufacturing, and service staff and resources, as well as hands-on project management, recognizing the role as both manager and support resource.• Ensure the highest product quality through the selection, qualification and management of external and internal manufacturing resources.• Develop and direct procedures and methods to ensure quality standards are met and maintained through the full product life cycle including design, manufacturing and service. • Implementing industry best practices to the engineering, sourcing, manufacturing, and life cycle management of the Powersol product. • Managing product quality of Powersol product through domestic and international sourcing partners.
  • Blue Bird Corporation
    Chief Engineer, Product Development
    Blue Bird Corporation Oct 2011 - Jun 2014
    Macon, Georgia, Us
    Directed engineering team consisting of fifteen direct reports, contract engineering resources, and tier two suppliers through full development lifecycle for all bus products: from concept evaluation and production launch through field service support. Drove continuous improvements to product quality, cost, and development cycle time through best engineering tools and practices. Management responsibilities include recruiting developing, and assigning engineering staffing; allocating capital resources; driving effective supplier partnerships; building cross-functional project teams; and achieving product development goals within allocated budgets and schedule.Major Contributions• Managed engineering team through more than 200+ product improvements over a two year period supporting a 60% growth in sales and an 80% increase in peak production capacity.• Directed cross-functional cost savings team to more than $20M in annual material savings through advanced engineering practices such as value engineering (VAVE), design for manufacturability (DFMA), lean manufacturing (Six Sigma), and advanced product quality process (APQP).• Managed all engineering aspects of multi-million dollar global sourcing initiative through conceptualization, requirements definition, and engineering and production validation at Asian and South American manufactures.
  • Lockheed Martin Aeronautics
    Program Manager, C-130 & C-5 Product Development & Sales Support
    Lockheed Martin Aeronautics Oct 2008 - Oct 2011
    Bethesda, Md, Us
    Managed requirements definition, product development, and improvement programs directed towards increasing domestic and international sales of C-130 and C-5 aircraft programs in a two to five year horizon. Product Development efforts include projecting and assessing customer needs and requirements, developing technical solutions, negotiating technical contract requirements, authoring sales proposals and estimating development and manufacturing costs.Major Contributions:- Managed team with $1.2M budget tasked to develop analytical technology road mapping process to align customer requirements and product development strategy to optimize internal investment against projected future market opportunities.- Lead team responsible for developing and negotiating aircraft technical capabilities and requirements for $400M international aircraft sales contract.
  • Lockheed Martin Aeronautics
    R&D Program Manager - Staff Engineer
    Lockheed Martin Aeronautics 2006 - Oct 2010
    Bethesda, Md, Us
    • Lead project teams providing development support for military fighter and transport aircraft programs. • Planned and executed aircraft R&D programs with budgets totaling more than $35 M.• Managed cross-functional teams including design, manufacturing, and operation engineers.• Regularly achieved 100% of primary program budget, schedule, and technical objectives.• Regularly achieved promotions years ahead of standard guidelines.• Received seven Lockheed Martin special recognition awards in an eight year period.
  • Lockheed Martin Aeronautics
    R&D Project Manager - Senior Engineer
    Lockheed Martin Aeronautics 2001 - 2006
    Bethesda, Md, Us
    • Managed successful execution of 31 development and validation tests in five years, more than twice the typical rate. • Played a role in steering the estimated $250B F-35 program back within requirements by compressing the project cycle an additional 50% during F-35 SWAT redesign.• Consistently ranked in the top 10% in annual performance reviews.• Received 2003 Lockheed Martin AeroStar™ Award for F-35 development support. The AeroStar™ award is LMAero’s most prestigious service award.
  • Lockheed Martin Aeronautics
    Research Engineer
    Lockheed Martin Aeronautics Jan 2000 - Jan 2001
    Bethesda, Md, Us
  • Lockheed Martin Aeronautics
    Mechanical Design Engineer
    Lockheed Martin Aeronautics Jan 1999 - Dec 1999
    Bethesda, Md, Us
  • The University Of Texas At Austin
    Research Assistant, Aeromechanics
    The University Of Texas At Austin May 1997 - Dec 1998
    Austin, Tx, Us
  • Vtel
    Engineering Intern, Mechanical Design And Testing
    Vtel Jun 1995 - May 1997
    Austin, Tx, Us

David Merrill Skills

Research And Development Engineering Management Requirements Analysis Lean Manufacturing Systems Engineering Executive Management Battery Electric Vehicle Root Cause Analysis Traction Power Systems Global Sourcing Earned Value Management Data Analysis Design Engineering Automotive Power Electronics Military Aircraft Strategic Planning Battery Management Systems Product Lifecycle Management Mechanical Engineering Technical Product Sales Flight Test Product Innovation Operations Management Computational Fluid Dynamics Finite Element Analysis Program Management Product Strategy Design For Manufacturing Solar System Design Cross Functional Team Leadership Manufacturing Electrical Engineering Stress Analysis Value Stream Mapping Avionics Project Planning Renewable Energy Value Engineering Energy Storage Powertrain Product Development Vehicle Engineering System Testing Solid Modeling Continuous Improvement Design Failure Mode And Effect Analysis

David Merrill Education Details

  • Georgia Tech Scheller College Of Business
    Georgia Tech Scheller College Of Business
    Management Of Technology
  • The University Of Texas At Austin
    The University Of Texas At Austin
    Mechanical Engineering
  • The Westminster Schools
    The Westminster Schools

Frequently Asked Questions about David Merrill

What company does David Merrill work for?

David Merrill works for Sterling Cleantech

What is David Merrill's role at the current company?

David Merrill's current role is Founder, CEO & CTO at Sterling CleanTech.

What is David Merrill's email address?

David Merrill's email address is da****@****cle.com

What is David Merrill's direct phone number?

David Merrill's direct phone number is (212) 929*****

What schools did David Merrill attend?

David Merrill attended Georgia Tech Scheller College Of Business, The University Of Texas At Austin, The Westminster Schools.

What skills is David Merrill known for?

David Merrill has skills like Research And Development, Engineering Management, Requirements Analysis, Lean Manufacturing, Systems Engineering, Executive Management, Battery Electric Vehicle, Root Cause Analysis, Traction Power Systems, Global Sourcing, Earned Value Management, Data Analysis.

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