Vice President Of Manufacturing – West Division
Multi-site responsibility with 8 direct reports and a combined production staff of 750 employees with annual sales of $680M. Provided direction to facilities, promoted continuous improvement, team building and employee involvement to address safety, quality, productivity and cost reduction issues· Established Processes and Best Practices to improve KPI’s· Increased Employee Engagement Scores YOY by 20% (3.37% to 4.05%)· Developed steering teams to focus on top 3 improvement items with involvement of hourly team members· Resulted in turnover improving by 64% YOY· Capital funds provided to plants to improve employees daily experience and community support – voted on by hourly members· Improved Total Recordable Incident Rate (TRIR) from a 1.52 to 1.40· Implemented employee driven safety teams through WLS· Established daily expectations and communications· Daily GEMBA walks with hourly employees· Reduced Gross Claims YOY by 5%· Established bi-weekly meetings with each plant to focus on quality metrics and pareto top 5 reasons for claims· Used A3 tool to drive the improvement with accountability through plant leadership· Improved Net Scrap YOY by 2%· Partnered with Technical and developed best practices to increase reprocessed material back into product to off-set virgin resin prices· Daily focus on reprocessing output and in-line reprocessing to decrease sale of material to outside vendors· Challenged daily production which drove a 3.7% output improvement· Outputs helped support an 11% improvement in operating expense per pound· Implemented a pounds per die measurement for blown film lines to challenge current outputs· Best practice team and training created to drive and sustain improvements with the support of scheduling to optimize· Established new SOC’s and audits to ensure increases were maintained