David Ellerbrock

David Ellerbrock Email and Phone Number

Materials Science Engineer | Corrosion Scientist @ University of Dayton Research Institute
David Ellerbrock's Location
Rockledge, Florida, United States, United States
David Ellerbrock's Contact Details

David Ellerbrock work email

David Ellerbrock personal email

About David Ellerbrock

Materials Science Engineer with focus on aluminum alloy compatibility, manufacturing processes, accelerated testing, and understanding their inherent material/property interrelationships. Expertise with extruded aluminum tube and rolled sheet, heat exchanger products, laboratory testing, electrochemical methods for coatings, and detailed characterizations to identify root causes of failures. * Open to Relocate *Technical ExpertiseMetallurgy, Laboratory Best Practices, Manufacturing Controls, Process and Product Development, Electrochemistry and Corrosion Testing, Field Failure Investigations, Cyclic Pressure Burst Testing, Customer Pursuit, Statistical Analysis Product ExpertiseAluminum Alloys for Extruded Tubes and Rolled Sheet, Aluminum Heat Exchangers for Automotive Thermal Management, Residential and Commercial Air Conditioning, and Electronics Cooling, Refrigerant Line Sets including FastenersHighlighted Skills· Characterization of metallurgical microstructures, understanding product value streams, identification of root cause diagnoses, and implementation of innovative test methods toward solutions.· Accomplished Technical Writer: development of work instructions, specifications and safety procedures, technical papers, research proposals, training curriculums and testing plans.· Six Sigma Green Belt achieved through quality control project for a heat exchanger fail-ure mode. FMEA, 5S, Gauge R&R tools. Minitab statistical software.· Proven project management and team leadership abilities coupled with an outstanding internal and customer training footprint.

David Ellerbrock's Current Company Details
University of Dayton Research Institute

University Of Dayton Research Institute

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Materials Science Engineer | Corrosion Scientist
David Ellerbrock Work Experience Details
  • University Of Dayton Research Institute
    Senior Materials Scientist
    University Of Dayton Research Institute Apr 2021 - Present
    Dayton, Ohio, Us
    Material selection for additively manufactured aircraft parts.
  • Hydro Extruded Solutions (Formerly Sapa Precision Tubing)
    Senior Research Scientist
    Hydro Extruded Solutions (Formerly Sapa Precision Tubing) Jun 2014 - Jan 2020
    Corrosion Laboratory Manager | Plant Support Coordinator | Electroplating Development ScientistCross-functional support to global quality and sales departments for customer product investigations and advanced product development projects.· Drove layout and installation of first NA corrosion laboratory for pursuit of HVAC market.· Designed accelerated corrosion tests to different standards, and managed test scheduling.· Lead coordinator for all laboratory health and safety aspects to meet and exceed corporate standards, including preventative maintenance, and continuous improvement/ standardization activities. Visualization and communication of progress.· As a key technical team member for new, novel corrosion resistant electro-deposit coating process, created accelerated corrosion tests to evaluate material performance in high-humidity and ammonia refrigeration environments.
  • Sapa Heat Exchanger Tubing
    Aluminum Heat Exchanger Materials Technical Specialist
    Sapa Heat Exchanger Tubing 2012 - Jun 2014
    Oslo, No
    Applied research and innovation for new customer developmentPrincipal materials testing and development specialist to support industry-wide transition to aluminum from traditional copper material systems.Responsible for producing ideas, planning project work and executing projects that lead to the development of new aluminum heat exchanger materials, specifically regarding corrosion resistance.Held a six-week special assignment in Harderwijk, Netherlands, to lead the training of new laboratory technician and metallurgist during the divestment of a manufacturing extrusion site.
  • United Heat Exchanger Technology Center / A-Heat
    Global Manager For Materials Science And Technology
    United Heat Exchanger Technology Center / A-Heat Feb 2010 - Jul 2012
    Aluminum heat exchanger alloy selection testing and analysis.Technical and innovation support group for brazed HEX to A-Heat AG (Güntner and Aluventa).Global Manager Materials Science & Technology GroupPrimary metallurgical and corrosion science expert working with global teams and heat ex-changer products. Implementation and advancement of fundamental metallurgical and corrosion understandings for two global aluminum microchannel tube alloy systems.
  • Delphi
    Sr. Materials Engineer & Corrosion Specialist
    Delphi Mar 1998 - Oct 2009
    Gillingham, United Kingdom, Gb
    • Primary expert for atmospheric corrosion testing, analysis and characterization.• Led crisis task team to develop solution to inferior coating of thermal heat sink. • Perform forensic analysis of global warranty return field failures.• Led braze manufacturing cost avoidance project (Six Sigma Green Belt project).• Successfully led new long life alloy development program for global condenser product lines.• Rewarded intellectual protection trade secret award in 2008 for new alloy system Trade Secret, • Issued technical paper to key customer on deleterious effects of MgCl2 vs. NaCl road salts.• Directed initiative for finding new corrosion inhibitors for new thermal transfer liquids.• Created new metric for quantifying extent of corrosion damage of field and test failures.• Served as principal presenter of materials/corrosion aspects during new customer recruit.d• Led materials compatibility efforts for new market initiatives including new heat transfer coolants.• Developed recommendations for vehicle fleet testing based upon research of local atmospheres, weather, and geographic information.• Wrote job instructions for technical staffs and material specifications for suppliers.

David Ellerbrock Skills

Design Of Experiments Materials Manufacturing Six Sigma Product Development Metallurgy Lean Manufacturing Engineering Continuous Improvement Fmea Root Cause Analysis Manufacturing Engineering Materials Science 5s Failure Analysis Engineering Management Automotive Spc Process Engineering Kaizen Ppap Mechanical Engineering Corrosion Value Stream Mapping Aluminum Ts16949 Machine Tools Apqp Industrial Engineering Dfmea Machining Design For Manufacturing Supplier Quality Manufacturing Operations Management Quality Management Injection Molding Characterization Kanban

David Ellerbrock Education Details

  • Penn State University
    Penn State University
    Materials Science And Engineering
  • Penn State University
    Penn State University
    Metals Science And Engineering
  • Michigan Technological University
    Michigan Technological University
    Metallurgical Engineering

Frequently Asked Questions about David Ellerbrock

What company does David Ellerbrock work for?

David Ellerbrock works for University Of Dayton Research Institute

What is David Ellerbrock's role at the current company?

David Ellerbrock's current role is Materials Science Engineer | Corrosion Scientist.

What is David Ellerbrock's email address?

David Ellerbrock's email address is de****@****ail.com

What schools did David Ellerbrock attend?

David Ellerbrock attended Penn State University, Penn State University, Michigan Technological University.

What skills is David Ellerbrock known for?

David Ellerbrock has skills like Design Of Experiments, Materials, Manufacturing, Six Sigma, Product Development, Metallurgy, Lean Manufacturing, Engineering, Continuous Improvement, Fmea, Root Cause Analysis, Manufacturing Engineering.

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