Director Of Manufacturing
Current
2023 - Present
~3 yrs 4 mos
AeroLeads people directory · profile
David Hoffa Email & Phone Number
Continuous Improvement, Manufacturing, and Quality Leader
at
Bal Seal Engineering
1 work email found
@jnj.com
LinkedIn matched
✓ Verified May 2026
4 data sources
Profile completeness 100%
Current company
Role
Continuous Improvement, Manufacturing, and Quality Leader
Location
Greater Colorado Springs Area, United States, United States
Who is David Hoffa? Overview
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Quick answer
David Hoffa is listed as Continuous Improvement, Manufacturing, and Quality Leader at Bal Seal Engineering, based in Greater Colorado Springs Area, United States, United States. AeroLeads shows a work email signal at jnj.com and a matched LinkedIn profile for David Hoffa.
David Hoffa previously worked as Director of Manufacturing at Bal Seal Engineering and Vice President at Kara'S Pet Sitting Service. David Hoffa holds Ph.D., Industrial Technology from Iowa State University.
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{first_initial}{last}@jnj.com
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Profile bio
About David Hoffa
The bedrock of my career is process improvement. In my broad experiences, I have applied Lean, Six Sigma, and Quality tools to improve physical and transactional processes, saving over $34MM so far. I have designed and improved processes with industrial and manufacturing engineering principles. I enjoy working with data and statistics to solve problems. In addition to innumerable projects involving statistical data analysis, I have published nine peer-reviewed journal articles, all involving statistical analysis. I also have experience in many areas of industrial automation, including robot and PLC installation, programming, cost justification, and troubleshooting, system design, sensor utilization, and systems integration. Above all, my leadership skills allow me to be a highly effective servant leader, placing the focus on enabling my team members' best work by providing the tools and skills they require for their own success, and thereby the team's success. My degrees in Industrial Technology all focused on the principles of industrial automation, electronics, and process improvement (Lean, Six Sigma, etc). I am certified as a Six Sigma Black Belt (ASQ CSSBB), Senior Technology Manager (ATMAE CSTM), and Manufacturing Technologist (SME CMfgT).Specialties: I have held roles in management (Quality and Engineering), Lean Six Sigma (Black Belt/Regional Master Black Belt), and engineering (Process, Manufacturing, Quality, Robotics). I have trained people in topics of Lean, Six Sigma, automation, electronics, statistics, and manufacturing management, at five accredited colleges and universities across the Midwest, as well as several businesses.
Listed skills include Six Sigma, Lean Manufacturing, Continuous Improvement, Root Cause Analysis, and 46 others.
Current workplace
David Hoffa's current company
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14 roles · 25 years
David Hoffa work experience
A career timeline built from the work history available for this profile.
Vice President
Current
Kara'S Pet Sitting Service
Responsible for operations management and strategic direction of family-owned pet care services business. I advise the President on strategic and tactical planning, business projections, growth strategies, budgeting, purchasing, accounts payable and receivable, marketing, client database management, and new product and service R&D. Visit.
2005 - Present
~21 yrs 4 mos
Engineering Excellence Manager - External Manufacturing
- Promoted for track record of effective people leadership
- Leading a team of five Process Engineers to improve the J&J supplier base
- Driving excellence at J&J’s Top 8 suppliers through Supplier Focused Teams (SFT), assessments, improvement projects, resolving production challenges, etc.
- Built a $2.2MM portfolio of 30+ 4C improvement projects
- Facilitating monthly SFT Governance meetings with all levels involved
- Established supplier Lean and Six Sigma training program and delivered training
2018 - 2023
~5 yrs
Johnson & Johnson Operating System Site Lead And Process Engineer
- Led a team of 10 through a sea-change lean transformation in the Customer and Logistics Services (CLS) division of the DePuy-Synthes location in Monument, CO
- Managed a portfolio of 34 improvement projects with planned savings of $1.9M
- Trained and utilized Lean, Six Sigma, Quality, and project management tools to capitalize on improvement opportunities
- Coordinated the activities of team members and supporters, from the shop floor through senior management, for program execution
- Developed multiple project management tools in SharePoint 365
- Developed and instituted rotational team membership platform and interview-based placement system
2016 - 2018
~2 yrs
Quality Manager And Lean Champion
- Led and managed a team of four Quality personnel to reduce PPM by 97%, OD% by 57%, leading the company globally
- Led a Lean Business implementation – training, layouts, 5S, flow, etc.
- Trained all local personnel in Lean Basics (5S, 1-piece Flow, 7 Wastes)
2014 - 2015
~1 yr
Lead Black Belt - Nsam
- Promoted for mastery of toolset, leadership, award-winning results
- Led and managed an international team of 12 Black Belts with 120 Lean Six Sigma and Value Engineering projects saving $25M in just two years
- Analyzed data with statistical tools for data-driven decision making
- Trained Black Belts and Green Belts in Lean, Six Sigma, and statistics
- Developed three-year, $15M capital investment plan for a key South American manufacturing facility and other special projects
- Developed and delivered onboarding procedures for new-hire success
2013 - 2014
~1 yr
Lean Six Sigma Black Belt
- Established the Enterprise Excellence program at new location using leadership, change management, and team building skills
- Received prestigious 2012 Six Sigma Black Belt of the Year Award
- Saved $5,422,304 with 35 closed Lean Six Sigma projects
- Managed 25 Green Belts and 50 concurrent Lean Six Sigma projects
- Delivered 33 hours of training to 59 new Lean Six Sigma practitioners
- Trained to Intermediate level in Value Engineering
2011 - 2013
~2 yrs
Senior Manufacturing/Robotics Engineer
Responsible for continuous improvement in manufacturing processes, quality, and efficiency, and for the research and development of a novel robotic wiring system.
2009 - 2010
~1 yr
Customized Training Rep., Automation Specialist
Liaise with businesses in the region for development of automation labs, curriculum, and delivery of training.
2008 - 2009
~1 yr
Quality Engineer
- Created automated, high-precision measurement routines for First Article Inspections, Process Capability Studies, and PPAP projects for injection molded components for the medical device and other industries
- Prepared “best practices” training documentation for Quality Technicians
- Conducted statistical tests to ensure quality and solve manufacturing problems
- Created an automated, paperless replacement for APQP and EWO projects
- Published two major projects in academic journals
2006 - 2008
~2 yrs
Assistant Professor (Automation Specialist)
Managed over 100 students and classroom operations for Automated Systems, Basic Electricity, Industrial Statistics, and Computer Integrated Manufacturing and worked on equipment grants.
2006 - 2006
Teaching/Research Assistant
- Managed over 120 students in Automation Systems and Electrical Fundamentals
- Wrote Handbook for Teaching Assistants in the Industrial Technology Program
2003 - 2005
~2 yrs
Manufacturing Engineer
Performed time and motion studies, led project teams, developed and revised processes, and applied Lean principles on the shop floor.
2002 - 2003
~1 yr
Teaching Assistant
- Managed over 50 students in D.C. Circuits and Design (full responsibilities)
- Co-taught 25 students in Introduction to Electronics and Computer Technology
- Integrated a FANUC S-10 robot into an existing machining workcell
2001 - 2003
~2 yrs
3 education records
David Hoffa education
Ph.D., Industrial Technology
Iowa State University
Ms, Electronics & Computer Technology
Indiana State University
Bs, Industrial Technology
Millersville University Of Pennsylvania
FAQ
Frequently asked questions about David Hoffa
Quick answers generated from the profile data available on this page.
What company does David Hoffa work for?
David Hoffa works for Bal Seal Engineering.
What is David Hoffa's role at Bal Seal Engineering?
David Hoffa is listed as Continuous Improvement, Manufacturing, and Quality Leader at Bal Seal Engineering.
What is David Hoffa's email address?
AeroLeads has found 1 work email signal at @jnj.com for David Hoffa at Bal Seal Engineering.
Where is David Hoffa based?
David Hoffa is based in Greater Colorado Springs Area, United States, United States while working with Bal Seal Engineering.
What companies has David Hoffa worked for?
David Hoffa has worked for Bal Seal Engineering, Kara'S Pet Sitting Service, Johnson & Johnson, Samtec Inc, and Cameron.
How can I contact David Hoffa?
You can use AeroLeads to view verified contact signals for David Hoffa at Bal Seal Engineering, including work email, phone, and LinkedIn data when available.
What schools did David Hoffa attend?
David Hoffa holds Ph.D., Industrial Technology from Iowa State University.
What skills is David Hoffa known for?
David Hoffa is listed with skills including Six Sigma, Lean Manufacturing, Continuous Improvement, Root Cause Analysis, Manufacturing, Process Improvement, Spc, and Black Belt.
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