David Icenogle Email & Phone Number

Geneva, Switzerland, Ch

Geneva, Switzerland, Ch

Geneva, Switzerland, Ch

- Earned 5x R&D excellence awards- Brought ultrasonic horn manufacturing and analysis in house to accelerate development and troubleshooting - Designed and built precision thermal systems that yielded significant process improvements - Developed form correction software that achieves form RMS < 10 nm, PV < 100 nm, resulting in major quality and productivity gains for ultra precision machining - Developed programs and processes for CNC lathe to reliably deliver 0.001mm or better total deviation in production runs- Provided rapid support for production line issues, reducing downtime of critical systems - Design, built, and implemented custom dry block calibrators- Developed IP for next generation products - Managed multiple capital equipment acquisitions - Improved designs of legacy fixtures eliminating long standing issues- Developed multiple fixtures and setups to support early stage product development

Geneva, Switzerland, Ch

- Earned 3x R&D excellence awards- Generated CAD for multiple product families and associated tooling- Revamped standard CAD models for ease of development and maintenance - Developed method to model complex optical surfaces with improved accuracy- Designed and built complete mechanical and thermal systems of custom ultra precision metrology system and transferred assembly to third party manufacturer- Designed thermal system with 0.001 °C (1 mK) in measurement stability and ±0.006 °C long term stability resulting in negligible measurement drift with ambient- Redesigned custom contact lens metrology instrument significantly improving resolution, usability, and reducing footprint by 50%- Independently sought path to improve key product measurement process and implemented the instrument in manufacturing with significantly reduced operator training and improved reliability- Developed and implemented methods to analyze, verify, and optimize ultra precision toolpaths - Designed new instrument for key process characterization measurements

St. Paul, Mn, Us

- Led medical electrical equipment project for EMEA market (IEC/EN 60601)- Setup new collaboration tools to facilitate cross-functional teams across multiple locations- Created and qualified new axial fan design within tight performance and timeline requirements- Drove multiple obsolescence change projects without supply impact- Managed $400k cost savings project and generated ideas for new cost savings opportunities- Developed SharePoint and InfoPath libraries to support engineering changes, lab testing and inventory tracking- Specified and setup various equipment to expand lab testing capabilities- Supported multiple new product development projects to accelerate timelines

Murray Hill, New Jersey, Us

- Designed parts for injection molding, extrusion, thermoforming, machining, and laser processing- Designed and tested concepts to improve performance and features of current products- Designed and utilized simulated use models to generate data for design decisions- Helped manage projects through design control from concept through market release- Completed Hazard Analyses and FMEAs- Generated multiple invention disclosures and patent submissions- Developed and validated test methods and fixtures for design verification testing- Created test setups to generate comparative data for marketing materials- Led design and implementation of short term production equipment to increase speed to market- Led planning of OUS observational study to determine specific market needs and differences- Led major revision to division GDP procedure to increase clarity and ease of training- Led planning of new co-op program including defining objectives, training, and expectations - Managed, mentored, and developed co-ops and young engineers- Designed equipment for use from process development to full production- Wrote and implemented significant revision to division accelerated aging test method- Won internal design competition (Team member and presenter)

Murray Hill, New Jersey, Us

Supported activities associated with design, development, and implementation of new products and processes.- Designed, built, and tested automation prototypes- Designed, built, and implemented lab and pilot scale equipment- Led renovation for new pilot production operation- Led installation, qualification, and operation of pilot production equipment (IQ/OQ/PQ)- Developed and characterized innovative bonding process including nominal parameters, process windows, and edges of failure while on critical path to market release (DOE)- Developed process map template and examples to set division standard- Developed training for process development, transfer, and validation with internal partners- Drafted machine specifications- Investigated and tested viability of new manufacturing methods- Assisted planning and implementation of $1+ million prototype capability upgrade- Researched and wrote determination of temperature and relative humidity parameters for accelerated aging to accurately simulate measured warehouse conditions- Completed ASME Y14.5M Training (GD&T)

Atlanta, Georgia , Us

- Devised and implemented method to segment mitral valves from 3D ultrasound in MATLAB- Collaborated on cardiovascular medical device design- Built medical device prototypes for animal studies- Designed experimental setups in team environment- Machined parts using lathes and CNC mills- Mechanical testing of biological tissue- Dissected and prepared tissue specimens- Mentored and trained undergraduate researchers

- Performed implantable material manufacturing and testing- Worked with vendors to specify equipment for pilot manufacturing development- Assisted with manufacturing process optimization

Stone Mountain, Ga, Us

- Generated solid models and drawings for new parts- Tested and qualified parts from new vendors- Created program and database to facilitate calculations for custom products- Designed and implemented project handoff program - Initiated creation of structured co-op program- Trained and managed new co-op- Worked with engineering, manufacturing, purchasing, marketing, and technical support- Step+ Green Belt Training (Six Sigma), AMA Training: Making the Transition to Management

Atlanta, Georgia , Us

- Built and assembled research prototypes- Machined detailed parts- Assisted with calculations

Master Of Science, Bioengineering

Bachelor Of Science, Mechanical Engineering