David M Frey Email & Phone Number

Retired tooling designer, experienced in creating special cutters for robotically operated QUACKENBUSH aircraft drills used to remove ribbed, rolled and welded plugs from steam generators installed in Nuclear Power Stations. While retired, I am interested in troubleshooting and consulting contracts with companies currently servicing Nuclear Steam Generators.

Willmar, Mn

CONTRACT assignment through West Central Steel. Assigned to the drafting department, working with 2D drawings and 3D models of customer components to program computer controlled Laser, Plasma and Oxy Torch cutting, drilling and milling machines .Process 3D solid models working with proprietary software to create cutting and bending programs for parts up to 30 feet in length. Assist with Sales Meetings and the troubleshooting of production equipment.

Willmar Minnesota

Operations and production manager for the fabrication and assembly of a fully welded aluminum fishhouse, completely insulated and produced as an unfinished shell, ready for you to complete, or as a fully trimmed out year round camper or a toy hauler that lowers to the ground with a low angle drop down ramp. ( This company is now closed )

Benson, Mn

Manufacturing Engineer - CONTRACT ASSIGNMENT - through Bartech Group. Production of the CASE COTTON PICKER ended around 2013. This contract assignment was to restart this product, by finding and updating weld and assembly fixtures needed for the 2017 COTTON build. After this was accomplished, my assignment shifted to assisting with the assembly process, to troubleshoot and provide engineering support and supervision as needed. As the 2017 COTTON build came off the line, I documented and stored the fixtures, so they will be protected and ready to use the next time cotton harvesters are built.

East Moline, Il

CONTRACT assignment through ICONMA, Troy, MI.Provide support for the Header welding operations. Troubleshoot and resolve robotic and manual weld fixture issues. Resolve problems with pneumatic, hydraulic, mechanical and PLC systems. Negotiated with vendor to change their Pop-Rivet manufacturing process, to eliminate internally produced shavings that were being drawn into the rivet guns, causing them to jam. Assist with daily supervision and production. CI 200 -Continuous Improvement Team Engineer for Safety, Production and Quality projects.

Willmar, Mn

Welding application and assembly process troubleshooter. Resolved weld fixture, weldment and assembly issues for producing farm applicators. Designed and fabricated equipment to hold and rotate large weldments. Conducted continuous process improvements for manufacturing and assembly. Assisted with design of weld fixtures needed to produce new products. Worked with contractors to install new equipment for capital projects.

Benson, Mn

Manufacturing Engineer - Special projects - welding and assembly operations to support other CASE Plants. Set up and facilitated off site welding operation to produce large cultivator frames shipped to Canada. Facilitated 2008 build of Canadian "CRUMBLER" Product, to be inventoried and shipped out of Benson, MN. Devised special stacking skids that allowed 3 complete CRUMBLERS to shipped on a single flatbed trailer. Facilitated startup and production of over 90 weldments, we fabricated for the CASE plant in Fargo, MN. Converted Canada's Pull Behind Sprayer, produced as a KIT of parts, into a fully assembled unit, shipped out of Benson. Created hydraulic system to fill, test and fold up sprayer booms. Troubleshoot fabrication, weld, paint and assembly issues. Implement Air, DC and battery powered Torque Control nut drivers. Continuous improvement projects, Kaizens, Kanbans, JIT kitting projects.

Elkhart, In

Assigned to facility department prior to sale of company. Lean assembly lines, converting 5,000 WIP lines to single piece flow with only 10 WIP parts. Photograph and Videotape assembly operations, produced documentation and training CDs. Created floor plans with air, electrical and facility requirements, needed to produce each part. Audited asset records, obtain vendor production certification for NAFTA shipping documents. Supervised disassembly, skidding, loading and shipping of assembly lines to Juarez Mexico.Special troubleshooting position, reporting to Plant Mgr. Set up and directed departmental teams assigned to reduce or eliminate product rejects. Used video cameras to inspect surface mount components and robotic soldering operations. Evaluated and revised power company systems, lowering rates and filing for tax credits. Installed Phase Loss Detection and Shutdown Systems to avoid costly equipment damage. Created computer database to record and track fixed assets at multiple production facilities. Served as fixed asset facilitator, meeting with prospective owners and financial investors. CONTRACT assignment - Through Manpower Professional. Evaluated ROBOTIC soldering line with 150% Rework. Reduced rework to less than 5%. Accepted offer of FULL TIME position at AEC, upon completion of Manpower's 3 month contract.

Grand Rapids, Mi

Regional Production Engineer (RPE) - Corporate level manufacturing team member.Production consultant to UFP lumber facilities in the states of IN, MI, IL, WI and MN.RPE for installation of 15 Conical Twin Screw Extruders to produce COMPOSIT LUMBER.RPE for Pultrusion Extruders, painting and embossing facility for Polystyrene Trim board. Acquired and converted obsolete equipment for proprietary, high production applications. Audited facilities for compliance to Corporate, Safety, Ergonomic and OSHA policies.

Facilitate Robotic application of Foam-In-Place gaskets and IR Curing Sealants. Monitored Vendor's assembly and runoff of robotic applicator process line in New York, NY. Achieved PPAP certification, authored Process QA and Operator Instructions.

Niles, Mi

Project Manager - Meet with customers on new products and machine upgrades. Machine designer for equipment modifications and tooling upgrades. Managed fabrication, assembly, calibration, runoff, Gauge R&R, packaging, shipment and assembly of machines.Machine Designer - Hess Engineering. Inc. Niles, MI Cad Designer of machinery to make, form, weld, assemble, straighten and manipulate parts. Designer of steel rolling mill machinery and proprietary HESS tension measuring shape rolls.Mechanical Design Engineer - Hess - Capitol Technologies, South Bend, INCollaborated on design of proprietary machines to make spark plugs. Cad designer for conveyors and robotic grippers to move plug components.

Charlotte, Nc

CONTRACT assignment through Technical Associates.Designed R&D machinery to build experimental 2+2+2 tires for BMW and Mercedes. Project Manager for installation, alignment, calibration and startup of machinery. Redesigned and converted existing equipment to process larger tires. Upgrade rubber cutters, using round knives, hot wedges and ultrasonic blades. Designed robotic loaders and conveyors to transport uncured rubber tires.

Matthews, Nc

Manager of Forensics Technology - Responsible for accident analysis, determination of cause and forensicengineering accident presentations.Mechanical Designer - BABCOCK & WILCOX - Lynchburg, VA.Contract assignment through Sharoden Engineering, Matthews, NC.Designed equipment to inspect and repair nuclear plant steam generators. (SPECIAL PRODUCTS & INTEGRATED SERVICES)Designed robotic tooling to grip, position, pull, weld, impact, grind and drill plugs using highly modified QUACKENBUSH aircraft drills.Developed chip breaker drills and stepped cutters to machine the tube, remove the weld and spotface tube sheet, all in one pass. Developed vacuum systems to collect and contain radioactive water, instrument stud grinding particles, drilling and milling chips.Developed remote controlled Video Cameras with waterproof and infrared LED lighting systems.PREVIOUS SECURITY CLEARANCES:Westinghouse Nuclear Fuels Division - Columbia, SC - Security clearance and radiation screening.Babcock & Wilcox - Lynchburg, VA - Nuclear Reactor – S.P.I.S. Steam generator repair team.

Charlotte, Nc

Goals accomplished - Computerized IE System, Made Process and Assembly Line Renovations.Established departmental labor standards, implemented computer quoting and shop order printing.Revised assembly line, reduced manpower, DOUBLED output, to produce a trailer every 15 minutes.Converted paint over spray from a Hazardous liquid waste to a Non-Hazardous, landfillable solid.