Sr. Vp Technical And Manufacturing Operations
Graphic Packaging Corporation (A Merger Of Coors Packaging And Graphic Packaging)
Paoli, Pa
Graphic Packaging a subsidiary of Adolph Coors Company, is a manufacturer of folding cartons, flexible packaging and labels for the beer and beverage, food, personal care, pet food, pharmaceuticals, photographic, automotive and wire and cable industries. Position reports to the President. Directed the operations of the four plants, research and development, engineering and regulatory affairs. 1000+ employees, $150,000,000 operating budgets, $15,000,000 capital budgets.* Established organizational structure, job descriptions, and operating policies for the manufacturing plants. Merged the manufacturing and technical groups into one unified organization. Reduced the before merger staffing by 60 people. Negotiated labor contracts with unions at two plants and improve relations.* Improved the plant operating income - $2,000,000 loss in 1988, to $1,000,000 profit in 1989, to $10,000,000 profit in 1990 by implementing a monthly reporting system that focused the plants on their operating income with heavy emphasis on scrap, productivity and downtime.* Replaced two plant managers within the first 18 months.* Reduced inventory levels to 80% of the 1988 levels by year-end 1990, while sales increased by 40%.* Personally collaborated with the field sales people to reverse a customer perception of poor quality, while improving the actual quality levels in the plants.* Prepared and published a conceptual analysis for a new plant utilizing a cross-functional team covering; site selection, environmental issues, equipment selection and specifications, capital spending plan, start up plan including staffing and training, products to be produced in the new facility, capacity plan, and cash flow analysis.* Developed a comprehensive audit of four plants with regard to regulatory compliance including; EPA, OSHA, National Fire and National Electrical Code, Identified issues for each plant and provided a system to report progress.