Perform modeling and simulation (Factory Modelling) in Delmia 3D-Experience to analyze the Operational environment and offer engineering solutions by conducting what-if scenario analysis on developed model and identify bottleneck processes to provide optimization solutions.Work on Materials Optimization and Flow in Manufacturing offering optimized inventory solutions.Collaborative work on Process Standardization and Cart/ Trolley designs.Collaborate with diverse stakeholders… Show more Perform modeling and simulation (Factory Modelling) in Delmia 3D-Experience to analyze the Operational environment and offer engineering solutions by conducting what-if scenario analysis on developed model and identify bottleneck processes to provide optimization solutions.Work on Materials Optimization and Flow in Manufacturing offering optimized inventory solutions.Collaborative work on Process Standardization and Cart/ Trolley designs.Collaborate with diverse stakeholders including manufacturing operations and parts management to understand the project requirements, risks and delivery schedule. Show less

Manufacturing Engineer working on Continuous Improvement Projects and managing assembly line monitoring the ECN, Validation of equipment and handling capacity enhancement projectsUsing data analytics developed a portal for Capital & Expense management incorporating asset governance, tracking and visualize in the form of dashboards.Evaluate existing manufacturing process and optimize flow of materials with desired inventory at all stages of value chain and optimize demand driven… Show more Manufacturing Engineer working on Continuous Improvement Projects and managing assembly line monitoring the ECN, Validation of equipment and handling capacity enhancement projectsUsing data analytics developed a portal for Capital & Expense management incorporating asset governance, tracking and visualize in the form of dashboards.Evaluate existing manufacturing process and optimize flow of materials with desired inventory at all stages of value chain and optimize demand driven layout.Stabilization of New Products in the facility through CPI. Show less

Maintain the Plan for Every Part (PFEP) database for Off- Highway trucks and Excavators by administering ERP data for manufacturing, shipping, materials and quality control. Established Standards and Guidelines for Plan for Every part across the value chain. Effectively coordinate with Buyer, Engineering, Logistics, Packaging & Transportation teams to ensure accuracy of the part data and implement changes by planning & coordinating to ensure right part received at right time and… Show more Maintain the Plan for Every Part (PFEP) database for Off- Highway trucks and Excavators by administering ERP data for manufacturing, shipping, materials and quality control. Established Standards and Guidelines for Plan for Every part across the value chain. Effectively coordinate with Buyer, Engineering, Logistics, Packaging & Transportation teams to ensure accuracy of the part data and implement changes by planning & coordinating to ensure right part received at right time and with the right quantity and ensure defect free production through material presentation along with best packaging solutions through optimized freight.Developed customized reports using automation. Implemented Data analytics providing real-time dashboards for End-to-End parts information and monitoring the same for analysis and facilitate part movement, improve material presentation, Optimize inventory levels. Took action to forecast and prevented inventory issuesSourcing alternate materials, Resourcing/Rationalization to facilitate less than lead-time builds and reduce Part and/or Product costs. Setting up standards and guidelines for PULL Replenishment strategy for Domestic suppliers. Deployment of Pull replenishment for 5 suppliers across the state and improved the Warehouse costs and Transportation costs.Established BIQ in transactional process of SAP.Plan and execute packaging system and keep complete records of all materials that go through the warehouse to Production line. Efficient packaging improvements to reduce shipping costs and product costs by container utilization from imports Show less

Evaluating existing manufacturing processes and identifying areas for improvement.Developed streamlined manufacturing process by Outsourcing fabrication processes to boost productivity and thereby reducing manufacturing costs of 10000 USD per annum. Designed and built process tooling & fixtures to enhance safety of the operators and comply with safety standards and legal regulationsLeveraging technology by implementing power apps for audits. Digitalization of process documents… Show more Evaluating existing manufacturing processes and identifying areas for improvement.Developed streamlined manufacturing process by Outsourcing fabrication processes to boost productivity and thereby reducing manufacturing costs of 10000 USD per annum. Designed and built process tooling & fixtures to enhance safety of the operators and comply with safety standards and legal regulationsLeveraging technology by implementing power apps for audits. Digitalization of process documents using Omnex. Developing and maintain process documents for NPI for fabrication processesServed as a technical liaison between customer, manufacturing, quality assurance, vendor and supplier personnel to resolve technical and quality issues.Researching and developing new processes, equipment, and products by leveraging technology: Replacement of Shot Blasting by Laser cleaning for rust removal. Show less

Managed a team of 35 employees, diagnose and report the operational issues. Involved in periodic training, succession planning, employee selection and career developmentResolve engineering issues by identifying their roots and thriving to achieve the targets without compromising on quality.Ensured all the processes are carried out by following regulatory standards of safe and healthy environment. Identify problems, provide alternatives/implement risk assessment and enhance… Show more Managed a team of 35 employees, diagnose and report the operational issues. Involved in periodic training, succession planning, employee selection and career developmentResolve engineering issues by identifying their roots and thriving to achieve the targets without compromising on quality.Ensured all the processes are carried out by following regulatory standards of safe and healthy environment. Identify problems, provide alternatives/implement risk assessment and enhance development in process with a focus of improving production efficiencySupervise and monitor overall performance of resources in the department and ensure high productivity by developing the required skills and proficiency among the team. Month wise planning for compensation and reward for employees. Maintained track of completion of various operations and tasks within the given time frameActively listen to customers, handled concerns quickly and escalated major issues to supervisor. Managed on-site evaluations and internal audits. Report operational and production level issues. Diagnose the operational issues effectively and provide guidelines to the production manager.Implement risk assessment and development in process for manufacturing areas. Established internal PULL for the assembly line of axles and reduced holding cost of 25567 USD. Show less