Brake System Design and Development• Perform design calculations and prepare macro-enabled Excel datasheets for brake system sizing and predict brake performance, considering regulatory requirements such as IS 14664, ECE R13H/IS 15986.• Calculate braking system components like calipers, drum, and master cylinder.• Hand on experiences on Design Calculation in Vehicle dynamics • Conduct system-level simulations of the brake control system for various customers.• Design and develop braking systems for scooters and motorcycles.• Design and develop hydraulic brake systems for electric vehicles in the two-wheeler segment.• Design and develop combined brake systems, including disc-disc, disc-drum, and drum-drum configurations.• Finalize brake dynamics and hardware sizing based on vehicle specifications.• Design and develop prototype-level front and rear brake discs.Programming Skills• MATLAB programming to analyze brake sizing and predict performance.• Excel VBA macros and function programming for custom calculations.• Prepare Excel charts using macros and programming.• Proficiency in using Excel for data analysis.• Develop different templates using VBA, such as tolerance stack-up analysis templates, DFMEA templates, and calculation datasheets.

Experienced automotive professional with expertise in automotive braking systems, specializing in electronic brake boosters (EBB) and integrated brake control (IBC). Proficient in CATIA V5, I have successfully performed 3D and 2D modeling for automotive components. Skilled in using PTC Windchill for effective product lifecycle management (PLM) and IQ-RM for DFMEA analysis.Skills:Automotive Braking SystemsElectronic Brake Boosters (EBB)Integrated Brake Control (IBC)IBC Gen1 3Chamber, IBC GEN2 2Chamber, IBC GEN2 3ChamberCATIA V5 3D and 2D ModelingPLM using PTC WindchillDFMEA using IQ-RMTolerance Stack-Up AnalysisProblem Solving and Issue ResolutionCross-Functional CollaborationInternational Project Support (USA, Germany, China)Software Skills:CATIA V5PTC WindchillIQ-RM (DFMEA Software)

JOB RESPONSIBILITIESDesign & Drawing Related: • Responsible to assign duties and supervise Jr. Design Engineers and verify the projects have handled well and orderly in machine shop and molding shop.• Interpreting design requirement and Producing design drawing of various parts/component and their molds (using CAD).• Prepared project documentation (Bill of Material).Production & Sample Related:• Also Participated with Production and Assembly team to line up the production as per the Design Requirement, Prepared Tender Sample, 3DPrinted prototypes and Production sample for Bulk manufacturing. Tender & Procurement Related:• Having expertise in participating different E-Procure portal for Tender purpose• Worked with Marketing Team to develop new products and assist them in to find out new products while Tender search.• Prepared all tender document technical as well as commercial to participate, • Participated with Purchase team to assist them to procure products as per requirement of Technical specification of Product & project.• Project : FRP Front Show and Rear Show of BusWork: 3D Modeling of front & Rear Show and Fixture Design Description: In this project, we have to develop a 3D model of Front and Rear show of bus from 2d drawings provided by Maharashtra State Road Transport Corporation Nagpur. I have to read the 2d Drawings and to take some measurement from the sample provided.Challenges: we have to change the height of the from show from a bus height of 3.4m to 3.2m with respect to assembly point to its supporting MS Frame. Fitment of windshield glass is also one of the challenges during the project.The Final output we delivered, with relative 2D drawing

NEW PRODUCT DEVELOPMENT.Design and development of frp products and their molds.Tender & Procurement Related:• Having expertise in participating different E-Procure portal for Tender purpose• Worked with Marketing Team to develop new products and assist them in to find out new products while Tender search.• Prepared all tender document technical as well as commercial to participate, • Participated with Purchase team to assist them to procure products as per requirement of Technical specification of Product & project.Production & Sample Related:• Also Participated with Production and Assembly team to line up the production as per the Design Requirement, Prepared Tender Sample and Production sample for Bulk manufacturing.