 Achieved a 20% cost reduction and improved product quality by leading a continuous improvement initiative, utilizing laser-cut templates to optimize welding processes for mining truck decks and support structures. Demonstrated exceptional leadership by overseeing and effectively managing all facets of the engineering department, from providing crucial technical support on the shop floor to establishing strong customer relationships, ensuring seamless project execution and customer satisfaction. Initiated workflow enhancements by masterminding the development of fixtures, templates, and paint stands, identified and developed fixtures specifically tailored for robotic welding resulting with a 10% substantial increase in throughput and operational efficiency within the organization. Played a pivotal role in achieving compliance with John Deere audit standards.

 Effectively implemented and supervised Hitachi Re-manufacturing program for rigid dump trucks, maintaining strict adherence to quality and performance standards. Crafted standardized work instructions, inspection procedures, operators check sheet, in streamlining the re-manufacturing operations. Initiated the establishment of facilities dedicated to refurbishing hydraulic components, coolers, and radiators, resulting in improved operational efficiency and reduced turnaround times.

 Conducted root cause analyses and implemented effective corrective measures in response to field failures, ensuring a notable improvement in product reliability. Played an active role as a valuable team member in cross-functional teams, particularly within the 5S and PFMEA initiatives, fostering a culture of continuous improvement and operational excellence. Managed the organization, rotation, and replenishment of Vendor Managed Inventory and Kanban carts, optimizing inventory levels and enhancing production flow. Initiated and championed process enhancements, resulting in streamlined operations and increased efficiency throughout various aspects of the manufacturing process.

 Spearheaded prototype projects for new rigid dump truck models, ensuring efficient management and successful implementation. Issued mark-up drawings and initiated ECR and ECN to facilitate turnaround on engineering drawings. Collaborated closely with suppliers throughout the prototype phase, fostering effective communication and project coordination. Analyzed and executed value engineering initiatives, resulting in substantial cost reductions for the organization. Produced routing drawings for electrical harnesses, hydraulic hoses, fuel lines, and cooling systems, streamlining installation processes.

 Lead the manufacturing operations in a State of the art tool room, managing the production of precision plastic injection molds, power press tools, and jigs and fixtures. In-depth operational knowledge of tool room CNC and conventional machines. Demonstrated adeptness in tool design and and proficient troubleshooting of tools.