Deepak Raj

Deepak Raj Email and Phone Number

Manufacturing Engineer-Projects @ Cummins Power Solution India Pvt. Ltd.Green field Project (Machine Shop for Cylinder Head & Cylinder Block Machining) @ Cummins India
pune, maharashtra, india
Deepak Raj's Location
Phaltan, Maharashtra, India, India
About Deepak Raj

With over 14 + years of experience, I am a seasoned Manufacturing Engineer specializing in green field Project, Machine Shop, manufacturing processes, project management, continuous improvement. My current role involves hands-on experience in green field project - Machine Shop and Brown field project -Engine Assembly Line (Plant in Plant concept)Experienced in various functions as Manufacturing Engineering, ATP (Assembly, test & Paint), Engineering Tooling (Tool Crib) and After-market - Customer support. Holding Advance diploma in Tool & Die making from IGTR- Indore.

Deepak Raj's Current Company Details
Cummins India

Cummins India

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Manufacturing Engineer-Projects @ Cummins Power Solution India Pvt. Ltd.Green field Project (Machine Shop for Cylinder Head & Cylinder Block Machining)
pune, maharashtra, india
Website:
cumminsindia.com
Employees:
2848
Deepak Raj Work Experience Details
  • Cummins India
    Manufacturing Engineer
    Cummins India Apr 2024 - Present
    India
    Green Field Project – Machine Shop-COE (CPSIPL)● Machining line -Cylinder Head & Cylinder Block-Phase I- 60K Capacity & Phase II – 120K Capacity & Cam Shaft- 46K capacity.● Develop & Design ME process – Prepared and Update manufacturing Layout and process documents.● Develop & Design Manufacturing Process Quality Plan-Quality characteristics and compatibility matrix developed based on component manufacturing, operation specifications, drawing studies, global team inputs, and existing processes followed. Prepared Data Collection Plan, Manufacturing Traceability & Prototype Build and Runoff Planning● Develop & Design Equipment Readiness Plan-Equipment procurement considering functional specifications, utility requirements, IT requirements, acceptance criteria, runoff plan, and adherence to Cummins standards (covering HSE, quality, Industry 4.0, data/process specifications, and ISO standards and followed the procurement step as RFQ preparation, Techno-commercial, C&E matrixes & DAP.● Industry 4.0 -Prepared End to end part traceability plan, CMES gap analysis to finalize the CMES version, Digital manufacturing 3DX implementation.● Commercial Activity - Cash flow Management, Supplier payments, Release purchase order, GRN, Provision entry Brown field Project – Phaltan Engine Plant ● New line set up for Engine Assembly line-30k Capacity.● Layout, Capacity Planning and selection of Machines, comparison of equipment, pilot production.● Project plans, co-ordination, communication● Supplier selection, assessment, finalization, development ● Drawings, BOM, resources required (m/c, Tool/fixture/Work/ Skill), layout, process.● Equipment, requirements, capacity & Capex planning, specification, inquiry sheet, comparison, techno-commercial negotiation, and PO ● Machine intermediate check, Machine layout, Machine proves out & hand over to production.● Installation & Commissioning of machines
  • Tata Cummins
    Manufacturing Engineer
    Tata Cummins May 2020 - Mar 2024
    Phaltan, Maharashtra, India
    • Coordination with stakeholders to comprehend capex/process requirements.• Engagement with suppliers, prepared RFQs, finalized scopes, Technical & commercial comparison, DAP, and conducted equipment trials at the supplier's end.• Layout preparation, site readiness, equipment trials, inspections, and overall project execution.• Process, quality and capacity improvement, identifying and implementing enhancements.• Apply Industrial Engineering principles, including time study and line balancing, to optimize operational efficiency.• IATF readiness for Manufacturing Engineering Function.• Review and prepare process planning and documentation, including PFD, PFMEA, control plan and SWM for current product readiness.• Implementation of 360-degree machine guarding for comprehensive safety measures and Conduct ergonomics studies through Humatech system, mitigated risks, and implement improvements for a safer working environment.• Prepare and maintain Management Information System (MIS) records.• Monitor and communication project status to the project team, actively managing project risks using quality tools.• Track budgets, monitor cash flow, and conduct asset tagging, and audits for financial control.• OE key process measures monitor and score improvement. • GMSW adherence and Implantation throughout the process.
  • Tata Cummins
    Tool Crib Supervisor
    Tata Cummins Oct 2014 - Apr 2020
    Phaltan, Maharashtra, India
    Work as project team member for TCL-3 2V Machine shop setup and expansion From ME-Tooling to support for 5k to 60 K expansion capacity. Tool procurement and establishment within Takt time and quality parameter.• Worked And Execute to establish TCL-3 Tool Crib set up by installing and commissioning of Zoller, Walter and Tool management set up and process.• Worked as Tool Localization project team and significantly reduce tool cost saving up to 10 %• Establishment of indirect store set up and process for TCl-3 • Implementation Execution & control of Tool Management Service – o Tool Pre-setting Management o Tool Regrinding. o Tool Planning For Cylinder Head ,Cylinder Block and 2V Cyl. head line o Tool inventory planning and maintain inventory Turn o Tool Purchasing o Tool Development o Tool Store Management – E & O item management • Tool Indianization's project lead and management • Coordinate problem solving on metal cutting method, tooling and fixture application• Troubleshooting machining processes, making tooling, tool path, speed and feed recommendations • Fixture Wear part management – FPM and Wear part planning • Tool development for New model introduce on line • Tool Cost Project Driven within Productivity and quality• Training of all Associates and DET's on all new Machines and Tooling to meet Mfg requirements.• Leading a Team of 12 members in Tool crib activities and implementation of Team based work system.• Support the Shop & assy teams in day to day activities• Trouble shooting activities related to Tooling and Fixture
  • Tata Cummins
    Junior Manager
    Tata Cummins Nov 2012 - Sep 2014
    Phaltan, Maharashtra, India
    Key Result area. Responsible for the quality of New Engine Assembly & Testing. Adherence to daily schedules shifts wise and hourly production. Daily updates of shortage materials & Arrangement of Material for testing. Departmental responsibilities. Analysis Shop order modifications according to customer Requirement. Processing Data Base Regarding Defect & CAPA (Corrective Action & Preventive Action). Updating of Process and process document.  Testing of New Developed Engines like,B-series 6BT & 4BT, ISBe, QSBe and L-series like ISLe,QSLe. Defect analysis & action plan . Imparting training to all associates to ensure effective production and meeting the quality parameters as required by customer. Monthly reports preparation (daily).
  • Tata Cummins
    Diploma Engineer Trainee
    Tata Cummins Aug 2010 - Nov 2012
    Phaltan, Maharashtra, India
    Worked As A DET in Engine Testing In TataCumminsPvt.ltdMonitoring Test Cell In Plant.Engine Testing In Shop Floor. Maintain Safety Related Work.Maintain Documentation Work,Excel Work,PPT. Conformation Of Product(COP) In Test Cell.Team Player, Quality Point Leader.

Deepak Raj Education Details

Frequently Asked Questions about Deepak Raj

What company does Deepak Raj work for?

Deepak Raj works for Cummins India

What is Deepak Raj's role at the current company?

Deepak Raj's current role is Manufacturing Engineer-Projects @ Cummins Power Solution India Pvt. Ltd.Green field Project (Machine Shop for Cylinder Head & Cylinder Block Machining).

What schools did Deepak Raj attend?

Deepak Raj attended Indo-German Tool Room.

Who are Deepak Raj's colleagues?

Deepak Raj's colleagues are Nilesh Nagare, Omkar Desai, Snehal Avachat, Kranti Gadekar, Monika Choudhary, Arunprakash Sakthivel, Vivek Singh.

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