Deepak Raj Email & Phone Number

India

Green Field Project – Machine Shop-COE (CPSIPL)● Machining line -Cylinder Head & Cylinder Block-Phase I- 60K Capacity & Phase II – 120K Capacity & Cam Shaft- 46K capacity.● Develop & Design ME process – Prepared and Update manufacturing Layout and process documents.● Develop & Design Manufacturing Process Quality Plan-Quality characteristics and compatibility matrix developed based on component manufacturing, operation specifications, drawing studies, global team inputs, and existing processes followed. Prepared Data Collection Plan, Manufacturing Traceability & Prototype Build and Runoff Planning● Develop & Design Equipment Readiness Plan-Equipment procurement considering functional specifications, utility requirements, IT requirements, acceptance criteria, runoff plan, and adherence to Cummins standards (covering HSE, quality, Industry 4.0, data/process specifications, and ISO standards and followed the procurement step as RFQ preparation, Techno-commercial, C&E matrixes & DAP.● Industry 4.0 -Prepared End to end part traceability plan, CMES gap analysis to finalize the CMES version, Digital manufacturing 3DX implementation.● Commercial Activity - Cash flow Management, Supplier payments, Release purchase order, GRN, Provision entry Brown field Project – Phaltan Engine Plant ● New line set up for Engine Assembly line-30k Capacity.● Layout, Capacity Planning and selection of Machines, comparison of equipment, pilot production.● Project plans, co-ordination, communication● Supplier selection, assessment, finalization, development ● Drawings, BOM, resources required (m/c, Tool/fixture/Work/ Skill), layout, process.● Equipment, requirements, capacity & Capex planning, specification, inquiry sheet, comparison, techno-commercial negotiation, and PO ● Machine intermediate check, Machine layout, Machine proves out & hand over to production.● Installation & Commissioning of machines

Phaltan, Maharashtra, India

• Coordination with stakeholders to comprehend capex/process requirements.• Engagement with suppliers, prepared RFQs, finalized scopes, Technical & commercial comparison, DAP, and conducted equipment trials at the supplier's end.• Layout preparation, site readiness, equipment trials, inspections, and overall project execution.• Process, quality and capacity improvement, identifying and implementing enhancements.• Apply Industrial Engineering principles, including time study and line balancing, to optimize operational efficiency.• IATF readiness for Manufacturing Engineering Function.• Review and prepare process planning and documentation, including PFD, PFMEA, control plan and SWM for current product readiness.• Implementation of 360-degree machine guarding for comprehensive safety measures and Conduct ergonomics studies through Humatech system, mitigated risks, and implement improvements for a safer working environment.• Prepare and maintain Management Information System (MIS) records.• Monitor and communication project status to the project team, actively managing project risks using quality tools.• Track budgets, monitor cash flow, and conduct asset tagging, and audits for financial control.• OE key process measures monitor and score improvement. • GMSW adherence and Implantation throughout the process.

Phaltan, Maharashtra, India

Work as project team member for TCL-3 2V Machine shop setup and expansion From ME-Tooling to support for 5k to 60 K expansion capacity. Tool procurement and establishment within Takt time and quality parameter.• Worked And Execute to establish TCL-3 Tool Crib set up by installing and commissioning of Zoller, Walter and Tool management set up and process.• Worked as Tool Localization project team and significantly reduce tool cost saving up to 10 %• Establishment of indirect store set up and process for TCl-3 • Implementation Execution & control of Tool Management Service – o Tool Pre-setting Management o Tool Regrinding. o Tool Planning For Cylinder Head ,Cylinder Block and 2V Cyl. head line o Tool inventory planning and maintain inventory Turn o Tool Purchasing o Tool Development o Tool Store Management – E & O item management • Tool Indianization's project lead and management • Coordinate problem solving on metal cutting method, tooling and fixture application• Troubleshooting machining processes, making tooling, tool path, speed and feed recommendations • Fixture Wear part management – FPM and Wear part planning • Tool development for New model introduce on line • Tool Cost Project Driven within Productivity and quality• Training of all Associates and DET's on all new Machines and Tooling to meet Mfg requirements.• Leading a Team of 12 members in Tool crib activities and implementation of Team based work system.• Support the Shop & assy teams in day to day activities• Trouble shooting activities related to Tooling and Fixture

Phaltan, Maharashtra, India

Key Result area. Responsible for the quality of New Engine Assembly & Testing. Adherence to daily schedules shifts wise and hourly production. Daily updates of shortage materials & Arrangement of Material for testing. Departmental responsibilities. Analysis Shop order modifications according to customer Requirement. Processing Data Base Regarding Defect & CAPA (Corrective Action & Preventive Action). Updating of Process and process document.  Testing of New Developed Engines like,B-series 6BT & 4BT, ISBe, QSBe and L-series like ISLe,QSLe. Defect analysis & action plan . Imparting training to all associates to ensure effective production and meeting the quality parameters as required by customer. Monthly reports preparation (daily).

Phaltan, Maharashtra, India

Worked As A DET in Engine Testing In TataCumminsPvt.ltdMonitoring Test Cell In Plant.Engine Testing In Shop Floor. Maintain Safety Related Work.Maintain Documentation Work,Excel Work,PPT. Conformation Of Product(COP) In Test Cell.Team Player, Quality Point Leader.