Deepak Soman Email and Phone Number
A versatile business professional with over 15 years of experience in Manufacturing Operations, Production Planning & Control, Project Management, Budgeting/Cost Optimization, Continuous Process Improvement, Safety Management, Product/Process Audits, and Operational Excellence.★ A capable expert with extensive and quality experience managing overall operations with the objective of ensuring that production targets are met on schedule. ➤ WHERE CAN I ADD VALUE● Expert knowledge in cost-cutting strategies that result in significant reductions in man-hours, production costs, raw materials, and energy use● Extensive expertise in implementing industry best practices, procedures, and standards throughout the duration of a project's execution, as well as monitoring project performance to identify areas for improvement● Proven capabilities in Cost and quality management capabilities include planning and estimating costs, establishing budgets, and defining quality requirements● Demonstrated Excellence in Green Field Project Operation, cooperating with the Projects and Plant teams in setting up the department and accomplishing the quickest ramp-up of terminal capacity in three months➤ KEY ACHIEVEMENTS● Significant exposure to world-class machinery and procedures in the tyre manufacturing industry, as well as to cutting-edge software and processes such as Manufacturing Execution Systems (MES) and Preactor.● Responsible for safety in the business unit (HSE Coordinator) and secured the successful implementation of safety standards and the achievement of "Zero Incidents" in the business unit since the plant's start. ● Internal auditor certified by the IATF, responsible for ensuring quality standards and compliance with the BU's IATF:16949 audit requirements.➤ SPECIALITIES● Manufacturing Operations● Production Planning & Control● Project Management● Budgeting/Cost Optimization● Continuous Process Improvement● Safety Management● Product/Process Audits● Operational Excellence✎ About MeExceptional ability to analyze all aspects of production and make recommendations for improvement Engineering support was provided for production and maintenance tasks in order to achieve maximum output.📧 Do reach me out at: soman.deepak@gmail.com
Apollo Tyres Ltd
View- Website:
- apollotyres.com
- Employees:
- 5589
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Manager- Tbr Manufacturing Building Curing And Final FinishApollo Tyres Ltd Jun 2022 - PresentAndhra Pradesh, IndiaWorking as Manager- TBR Manufacturing in Curing and Final Finish. Primarily responsible for ensuring the Safety of the People and Quality of the Product we produce. Keen of developing and implementing strategies and systems for ensuring the safety and quality of the product in line with achieving the production targets. Leading the team of support functions also in achieving the production targets as well as ensuring the upkeep of the department by implementing the systems like 5S, people involvement projects like QCC, Kaizen, suggestion schemes etcDeveloping a team and ensuring their active involvement in problem solving methodologies to solve perennial issues. Prepare and conduct DWM and MIS and submit daily reports and deriving counter measures for the gaps identified. Ensuring the KPI of the department are met and analysis to be done for the gaps -
Associate Manager- Tyre Curing And Final FinishApollo Tyres Ltd Sep 2008 - Jun 2022Sricity★ Effectively established, linked, and integrated manufacturing strategy and action plans in conjunction with all stakeholders and/or functions, as needed.➤ KEY RESULT AREAS● Contributes to the evaluation of opportunities for improvement and the management of performance improvement projects; recommends process improvements and the implementation of best practices to increase system operating efficiencies.● Effectively managing total production operations from concept to execution, including finalizing technical specifications, procuring raw materials, performing stage inspections, monitoring progress, and organizing labour.● Developing methodology for process analysis, implementing changes to reduce escalations and rejections, and tracking operational efficiency, cost optimization, and cycle time reduction.● Recognized widely as a "Apollo Roll of Honor 2020" employee for substantial contributions to the organization's success.● Spearheaded and supervised a team of around 50 members and casual labourers in achieving the highest quality production standards and satisfying the organization's key performance indicators while promoting the "One Family Concept" culture.● Active in maintaining records relevant to all operational activities. Knowledge of ISO: 9000 & ISO/TS 16949 documentation.Projects Handled● Project on Curing related Tyre Scrap reduction from 0.26% 0.08%● FTR improvement from 82% to 96.5%● Reduction of indirect material consumption● TEEPc improvement project in Curing● Study of Dip unit energy consumption and reduction● Developed an Auto Stock Loader for cracker mills at calendar -
Associate Manager- Mechanical EngineeringApollo Tyres Ltd Apr 2015 - Feb 2016Perambra* Worked in this position in 2 different sections of Mechaincal Engineering ( Div A and Div C)* Knowledge of machines like Tyre Curing presses, Mixers, Calenders and Extruders, Dipping* Knowledge of hydraulics, pneumatics, rollers, bearings, lubricants etc* Responsible for achieving production targets by reducing break down of machines* Analyze root cause of break downs and provide action plans* Religiously check the sustainability of modifications (PDCA Cycle)* Ensure availability of machines for PM and achieve PM adherence* Worked as a team to achieve ZERO break down from PM to PM* Identify small improvement projects and raise PR for the same* Work as a team to raise CAPEX * Budgeting for the future and allocate resources* Identify and implement new systems in the department* Monthly report and data presenting to top management* QC facilitator* Support function in Audits* Arrange training programs for workmen* Ensure customer satisfaction and grievance handling or workmen* Monitor skill of workmen and provide training programs for skill development* Vendor development* Ensure availability and usability of critical spares* Spare management* 5S implementation in department* DWM leader in Mixers* Develop visual displays, one point lessons etc* Regularly update all control documents and SFMEA, PFMEA etcPROJECTS* Development of Auto Stock Loaders* Steam consumption and reduction* Modification of separation conveyor in Extruder* Twin mill set up in Mixers* Furnace oil consumption and reduction in Dip unit -
Executive EngineeringApollo Tyres Ltd Jul 2008 - Mar 2015Peramba* Work in shift* Do analysis and FIR of break downs* Make action plans for repetitive break downs* Identify weak workmen and report them to senior manager* Arrangement of spares for the department* Implementation of small improvement projects and support function to production department* Regularly check the machine components and make abnormality reports* Provide on the job training for workmen
Deepak Soman Education Details
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Icfai Business SchoolA -
Amrita Viswa VidyapeethamMechanical Engineering
Frequently Asked Questions about Deepak Soman
What company does Deepak Soman work for?
Deepak Soman works for Apollo Tyres Ltd
What is Deepak Soman's role at the current company?
Deepak Soman's current role is Manager- TBR Curing|Expertise in Manufacturing Operations, Project Management, Green Field Operations, Quality Management, Process Improvement, Cost Estimation, Material Planning, Manpower Management..
What schools did Deepak Soman attend?
Deepak Soman attended Icfai Business School, Amrita Viswa Vidyapeetham.
Who are Deepak Soman's colleagues?
Deepak Soman's colleagues are Rogério Chaves De Aguiar, Shibu Philip, Vinoth Kannan, Sreekumar A.s, Tamil Arasan, Lalan Mahato, Muruganantham C.
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Deepak Soman
Business Consultant | Strategy | Supply Chain | Sourcing | Manufacturing | Digital Transformation At Accenture | IsbMumbai1accenture.com -
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Deepak Soman
Former Director - Capability Development And Client Experience At Purnartha, A Sebi Registered Equity Investment AdvisorPune1vodafone.com
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