Deepu John George Email & Phone Number

Brisbane City, Qld, Au

Salisbury, Queensland, Australia

Orrcon Steel, a part of the BlueScope group, is an Australian distributor and manufacturer of steel, tube and pipe. Its products include RHS, SHS and CHS structural tubular steel, hot-rolled structural steel and fencing, roofing and building accessories.Roles and Responsibilities: - Reviewing equipment performance, availability and breakdowns to identify reliability improvement plans- Assisting in troubleshooting day-to-day problems and recommending simple and robust solutions- Developing and updating maintenance lifecycle plans for all critical equipment- Continually seeking opportunities to improve our maintenance strategies through various projects- Investigating electrical Safety Health & Environmental incidents and identifying root causes and implementing corrective actions for plant downtimeKey Achievements:- 11 Reliability health check reports generated in power BI- Worked with help of FUSION5 client to upgrade JDE CMMS system for data integrity on reporting and also added more smarter logic to the CMMS software.- Successfully trialed vibration sensors on critical machines.- Upgraded obsolete drives based on critical spare assessment.- Continuously worked in projects that reduced the inventory consumption.- Developed and digitalised DBR meetings containing Production/Safety/Quality/Logistics/Maintenance

Australia

Additional Responsibilities undertaken along with the role:Supporting Equipment reliability of all palletiser area of each machine by- Actively participating at DOR (T1) meetings.- Leading the palletiser department representing maintenance to adhere to the maintenance process thereby ensuring the work initiated by anyone is streamlined through a workflow which in turn gives more visibility of the status of job to the originator.- Engaging the operators by providing more confidence in maintenance department.- Improving the reliability and effectiveness of palletisers by eliminating potential delays in operations.- Review and analyse maintenance work performed in palletisers and finding solutions to fix problems with help of the subject matter experts.Supporting Lube technician to improve lubrication PM,s for every machine by ensuring Maximo data relating to Work Orders, BOMs PM’s and Job Plans, etc. is accurately captured and maintained.

Brisbane, Queensland, Australia

Supporting Graduate Engineer to- Improve the efficiency and effectiveness of the maintenance team by anticipating and eliminating potential delays through careful analysis of plant failures and maintenance work performed to determine areas of improvement.- Review and analyse maintenance work performed to determine negative trends and develop action plans to correct- Contribute to accurate strategic planning through the collection and analysis of the relevant documentation and data including PM’s, failure codes and EM work orders.- Ensure Maximo data relating to Work Orders, BOMs PM’s and Job Plans, etc. is accurately captured and maintained.- Develop, maintain, execute and communicate maintenance reports in line with maintenance KPI’s.- Actively participate at DOR (T1/T2/T3) meetings.- Review and analyse site failures to determine areas of improvement and develop action plans aimed at eliminating the failure. Share any learning’s with other Amatil sites.- Ensure timely and accurate collection of data through the utilisation of Information Management Systems such as MaximoMentoring and coaching graduate engineer to the manufacturing environment and new line reliability engineer role.

Australia

- Improve the efficiency and effectiveness of the maintenance team by anticipating and eliminating potential delays through careful analysis of plant failures and maintenance work performed to determine areas of improvement.- Review and analyse maintenance work performed to determine negative trends and develop action plans to correct- Contribute to accurate strategic planning through the collection and analysis of the relevant documentation and data including PM’s, failure codes and EM work orders.- Ensure Maximo data relating to Work Orders, BOMs PM’s and Job Plans, etc. is accurately captured and maintained.- Develop, maintain, execute and communicate maintenance reports in line with maintenance KPI’s.- Actively participate at DOR T1 meetings.- Review and analyse site failures to determine areas of improvement and develop action plans aimed at eliminating the failure. Share any learning’s with other Amatil sites.- Ensure timely and accurate collection of data through the utilisation of Information Management Systems such as Maximo

Brisbane, Australia

-Responsible for the planning of all maintenance tasks and the compilation of the weekly Maintenance Schedule in accordance with the specified planning timeline.-Develop, maintain, execute and communicate maintenance reports in line with maintenance KPI’s.-Ensure personnel, plant and equipment safety, and environmental and quality requirements are met through the application of CCA’s maintenance policies, procedures, systems and standards.-Planning and Scheduling of all planned maintenance work as well as any other ad hoc maintenance work to be performed in a defined scheduled period.-Ensure structured Root Cause Analysis is conducted and applied using CCA’s standard tools and techniques.-Ensure timely and accurate collection of data through the utilisation of Information Management Systems such as SAP, Maximo, SharePoint and shared drives.-Review and analyse site Job Plans for similar equipment to determine the most effective application and liaise with other sites to optimise and standardise the Job Plans.-Review and analyse site PM’s for similar equipment to determine the most effective application.-Liaise with other CCA sites to optimise and standardise the Job Plans.-Ensure all purchases for materials and contractors are processed and followed up with confirmed delivery dates.-Provide coaching to maintenance teams on best practice work management methods, standards and procedures.-Maintain accurate records to enable budget planning and management requirements to be realised.-Contribute to accurate strategic planning through the collection and analysis of the relevant documentation and data including Preventive Maintenance, Corrective Maintenance and Emergency Maintenance work orders.-Responsible for the management and implementation of maintenance Policy and feedback any non-conformance or excellence to the Maintenance Manager.

Sydney, Australia

- Achieve reliability in the production process by providing leadership in developing, implementing, and maintaining appropriate preventative maintenance programs for the facility’s equipment.- Supervise the maintenance and modification of all electrical and instrumentation equipment to ensure optimum operating efficiency by proper planning, coordination, and review of activities.- Monitor and review performance of all permanent and contract electricians to ensure safety and competence. - Recommend modifications or purchase of new equipment through preparation of supportive submissions to improve business results.- Comply with TPM & LEAN manufacturing processes and techniques. - Coordinate with (GRC) Global Risk Management audit within the electrical engineering department.- Monitoring and reporting on performance against electrical maintenance KPI's.- Developing and maintaining close working relationships with stakeholders and Colleagues.- Coordinating electrical department activities and external services for timely arrangement of service.- Liaise with the line support electricians to carry out planned maintenance on scheduled assets and supervise the shift electricians with day-to-day jobs.- Reviewing the work instructions of periodic planned maintenance tasks after completion and required corrective actions needed are actioned immediately.- Standardising electrical components and finding a replacement for discontinued parts by coordinating with suppliers then create new material code to maintain stock with correct min/max value and update in SAP BOM.- Managing electrician’s roster and coordinate external contract electricians for emergency shift support.- Assisting with engineers in allocating electrical support for projects, trials, and breakdowns.- Organising meetings, internal/external training for the electrical department and contractor management.- Resolving and follow up safety related issues and EHS events if they require electrical input.

Kerala, India

- Understanding & identifying areas of obstruction, Predicting and rectifying faults on equipment’s like Transformers up to 12.5MVA, HT motors up to 4000HP & LT motors up to 250HP Motors, switchgears, protective relays, MCC , control systems, Electrical machines, PLC programming etc.- Maximizing equipment utilisation by planning effective measures after careful analysing of MTTR and MTBF of each asset.- Develop effective predictive and preventive electrical maintenance activities contributing to preventive maintenance optimization and reliability centered Maintenance.- Resolving day to day breakdowns and prioritise maintenance activities.- Standardisation and upgrading of spares and ensuring minimum spare inventory to minimise maintenance and repair cost and to avoid costly rush purchases also maintaining a high level of housekeeping using 5S principles- Managing annual budgets for maintenance and project activities- Preparing compliance reports on plant maintenance, organizing annual shut down maintenance.- Utilise data to analyse failures, prepare reports and perform root cause analysis and recommending improvement initiatives solutions to OEE loss generators.- Involving in designing, drawing, approving the plant electrical scheme and conducting inspection test to ensure the effectiveness of the system.- Installing and commissioning of electrical systems with PLC and variable frequency drives as a part of energy saving.- Revamping of machines with obsolete control system.- Coordinating the Up-gradation projects of HT and LT Panels, relays, breakers, and its installation- Administering the internal automation projects (conceptualization to execution) where project deliverables and timelines are not compromised.- Monitoring and reviewing project plans and ensure it is compliant to all relevant standards and specifications and communicate the project progress to the Senior Manager and end user clients.

Bachelor'S Degree, Electrical And Electronics Engineering, First Class

High School, Science Biology, First Class

Activities and Societies: SoccerYEAR 12