Deepu John Email & Phone Number

Melbourne, Vic, Au

Melbourne, Victoria, Australia

• Managing jobs and materials on the ERP system.• Develop operating instructions and equipment specifications for production activities.• Develop process improvements to effectively utilise equipment and materials to maximise production.• Plan and coordinate production engineering processes to produce high-quality products.• Create CAD models and perform FEA to support design engineer.• Develop CNC machine programs, and assist the machine shop in optimizing processes.• Handle quotations and subcontracting processes when required.• Collaborate with project managers and fellow engineers to enhance product designs while adhering to relevant manufacturing standards.• Inspect returned products and execute necessary rework to meet quality standards.• Perform engineering analysis to reduce downtime and outages.• Provide technical support to the sales team, offering solutions to technical inquiries.• Contributing to various aspects of the engineering production process, including material flow and machine utilisation.• Developing CNC machine programs for prototypes and assisting the machine shop in optimizing processes.• Supporting the quality engineer in QA activities and drafting ISIR reports.

Melbourne, Victoria, Australia

• Analysing the production capacity and material availability to prepare the production schedule.• Scheduling jobs and ERP system (Movex 3) and Excel.• Utilising product knowledge and routing matrix to effectively manage the material workflow within the production floor.• Prioritizing and rescheduling jobs as per the sales requirements and component availability.• Liaising with sales, production, warehouse, procurement staff, and engineering to ensure projects are on schedule.• Interpreting technical drawings for the production team.• Monitoring and analyzing production equipment to identify risks, improvement opportunities, and maintenance.• Assisting with designing and implementing engineering solutions associated with continuous improvement initiatives.• Implemented lean management techniques to improve and maintain Kanban and Tooling system.Quality Control• Pressure TestPerformed pressure tests on different enclosures used in hazardous area equipment.• Flatness TestPerformed flatness test using the feeler gauge to ensure that the flame path satisfies the respective certification.• Quality CheckPerformed inspection and ensured the product is manufactured as per the specification.

Geelong, Victoria, Australia

• Initiated the project with car door recreation from a 3D CAD model in A-class surface.• Modelled the car door inner panel in Fusion 360 using the shell function.• Performed material research, product costing, and documentation.• Shared updated files with the ASCEND team every week and used Trello and Microsoft teams to discuss the progress.• Developed different side impact bar concept designs in Fusion 360, solved issues related to side impact bar• Experimented simulation on the inner panel for different values of thickness at 5G load. The model which resulted in a stress factor of 2.39 was finalized.• Performed analytical and technical work related to computer-aided design (CAD) model which satisfied 2021 World Solar Challenge regulations and relevant standards.• Created 2D sketches for each component with a parts list.• Generated bills of materials after wide research of the materials.• Identified the manufacturing techniques to produce and assemble each part.• Prepared well-structured document with objectives, assumptions, deliverables, results, scope, and conclusions.• Managed time efficiently and completed the project with limited access to the workshop, adhering to COVID restrictions.