Derek D. Brancheau

Derek D. Brancheau Email and Phone Number

Senior Process Engineer @ Jedson Engineering
Derek D. Brancheau's Location
Cincinnati, Ohio, United States, United States
Derek D. Brancheau's Contact Details

Derek D. Brancheau personal email

About Derek D. Brancheau

Experienced Manufacturing Process Engineer with a working history in the chemical manufacturing, medical device and product packaging fields. Skilled in Verification and Validation (V&V), Failure Mode and Effects Analysis (FMEA), ISO Standards, Lean Manufacturing, CAPA and Root cause investigations and Product Development. Managed Capital Expense projects from scope to scheduling through commission and validation.

Derek D. Brancheau's Current Company Details
Jedson Engineering

Jedson Engineering

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Senior Process Engineer
Derek D. Brancheau Work Experience Details
  • Jedson Engineering
    Senior Process Engineer
    Jedson Engineering Jul 2022 - Present
    Cincinnati, Oh, Us
  • Holcim
    Senior Process Engineer
    Holcim Aug 2019 - Jul 2022
    Zug, Ch
    ◆ Supported seven US manufacturing sites, (along with 2 other process engineers) with direct responsibility for three of these site located in KY, PA and WI◆Transitioned new product formulations through development of manufacturing processes and equipment operation. This required extensive collaboration with R&D and Operations◆Performed trials, studies and capability analyses to better understand and improve process capabilities. Utilized minitab statistical packages to present clear and convincing data to leadership◆Lead Commissioning, Qualification & Validation (CQV) efforts when transitioning new or modified products into manufacturing. ◆Investigated critical quality issues and customer complaints in collaboration with Quality Dept. ◆Supported manufacturing sites action plans for continuous improvements and cost savings. ◆Performed risk assessments as needed with EHS, including Management of Change (MOC), HAZOPs, PHAs, PSSRs and Design Safety Reviews. ◆Maintain & control plant recipes/formulations in plant operating systems (SCADA)◆Ensure technical accuracy for Process Control Plans (PCPs) for sites.
  • Peter Cremer North America, Lp
    Manufacturing Process Engineer
    Peter Cremer North America, Lp Sep 2016 - Aug 2019
    Cincinnati, Ohio, Us
    ◆Used line event data system to focus limited resources on downtime reduction efforts, achieving 15% unplanned downtime reduction over a 18 month period. ◆Managed project to install bottle unscrambling equipment to improve automation. Project consisted of managing a cross functional team which traveled to NJ for Factory Acceptance Testing, obtaining construction quotes and managing installation with contractors and final equipment IQOQPQ validation. ◆Spearheaded effort to create equipment manuals and develop internal training step up cards, collaborating closely with machine operators, supervisors and Human Resources ◆Worked with controls resource to develop filler feedback loop for better control of fill weights resulting in annual savings of over $500,000◆Acted as Site System Owner for Line Event Data System; included troubleshooting issues and maintaining system. ◆Validated automated quality camera system on line to eliminate need for frequent manual quality checks◆Executed plant wide kaizen events to drive down changeover times by upwards of 25% for specific unit operations◆Organized a plant wide 2 week planned downtime event with stakeholders from Quality, Safety and Operations to execute a wide range of activities and work. ◆Mentor engineering students as their direct supervisor while collaborating closely with University of Cincinnati as the packaging facility’s direct liaison to the University’s co – op program.
  • Mcgean Specialty Chemicals
    Production Engineer
    Mcgean Specialty Chemicals Oct 2014 - Sep 2016
    Cleveland, Oh, Us
    ◆Provide engineering and production support for the batch production of aviation/plating products in an ISO 9001 facility that manufacturers 22M pounds yearly. ◆Conduct blending operations for solvents, cleaners, paint strippers, and plating powders. ◆Collaborate with the Plant Chemist, Production Scheduler, and Plant Manager to manage more than 20 liquid and powder operators◆Perform root cause analysis for batch quality and equipment issues. ◆Maintain and submit Slug Control and Spill Prevention Plan (SC/SPP) to Great Lakes Water Authority and Storm Water Pollution Prevention Plan (SWPPP) to Michigan Department of Environmental Quality as part of water permit compliance. ◆Developed Facility Security Manual in compliance with Dept. of Homeland Security regulations◆Manage the facilities hazardous waste removal. ◆Manage/coordinate engineering improvement projects. ◆Lead annual environmental, health, safety and security training for employees in order to maintain compliance with the SOCMA Chemstewards Program. ◆Interact with external auditors, including customers, government and regulatory agencies. ◆Presented annual facility production and projects update to executive board and upper management at annual operations meeting.
  • Terumo Cardiovascular Systems
    Operations Engineer
    Terumo Cardiovascular Systems Oct 2011 - Oct 2014
    Ann Arbor, Michigan, Us
    ◆Provide technical support of day-to-day manufacturing activities.◆Achieved role of company-wide Subject Matter Expert on calibration failure related non-conformances by spearheading successful effort to reduce backlog of calibration related non-conformances by over 50% during a 6 month period.◆Led team of 6 responsible for authoring over 30 Process FMEAs required to obtain FDA recertification◆Identified the containment, root cause, and associated remedial actions of all non-conforming product ◆Performed risk assessments and conducted Gap Analysis for manufacturing processes◆Received individual FDA audit interview training from FDA industry specialist◆Performed IQ, OQ and PQ work for manufacturing equipment and processes
  • Lenscrafters
    Lab Technician
    Lenscrafters Oct 2007 - Oct 2011
    Cincinnati, Ohio, Us
    ◆Obtained optician certification through American Board of Opticianry ◆Utilized problem solving skills and optical knowledge to troubleshoot patient issues and provide solutions◆Performed optical machine maintenance, diagnostics, and calibrations. ◆Trained new lab staff
  • Wayne State University
    Research Assistant
    Wayne State University Jan 2010 - May 2010
    Detroit, Mi, Us
    Worked in the Environmental Engineering Chemistry Research lab. Assisted Graduate students with grant funded research on various water chemistry projects.

Derek D. Brancheau Skills

Manufacturing Engineering Chemical Engineering Design Of Experiments Gmp Chemistry Fmea Troubleshooting R&d Quality System Iso Quality Control Matlab Training Product Development Process Simulation Materials Science Failure Mode And Effects Analysis German Aspen Plus Laboratory Iso Standards Research And Development Batch Processing Chemical Safety V&v Eh&s Compliance Corrective And Preventive Action Lean Manufacturing Root Cause Analysis Process Engineering Process Manufacturing Manufacturing Engineering Chemical Process Engineering Kaizen Root Cause Problem Solving Total Quality Management

Derek D. Brancheau Education Details

  • Wayne State University
    Wayne State University
    Chemical Engineering
  • Hope College
    Hope College
    Philosophy
  • Port Huron High School
    Port Huron High School

Frequently Asked Questions about Derek D. Brancheau

What company does Derek D. Brancheau work for?

Derek D. Brancheau works for Jedson Engineering

What is Derek D. Brancheau's role at the current company?

Derek D. Brancheau's current role is Senior Process Engineer.

What is Derek D. Brancheau's email address?

Derek D. Brancheau's email address is de****@****ebp.com

What schools did Derek D. Brancheau attend?

Derek D. Brancheau attended Wayne State University, Hope College, Port Huron High School.

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Derek D. Brancheau has interest in Engineer, Bird Hunter And Outdoor Enthusiast, Skiier, I Am A Runner, Gamer, Basketball Player, Science And Technology, Music Lover, Guitar Player, Reader.

What skills is Derek D. Brancheau known for?

Derek D. Brancheau has skills like Manufacturing, Engineering, Chemical Engineering, Design Of Experiments, Gmp, Chemistry, Fmea, Troubleshooting, R&d, Quality System, Iso, Quality Control.

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