Derek Morris Email & Phone Number

Petersburg, Virginia, United States

Petersburg, Virginia, United States

Petersburg, Virginia

Petersburg, VA

Toledo, Ohio

• Designed layout and function for a work station with DC Electric Tooling to include torque reaction control (Torque Tubes) and designed custom tool holders.
• Developed work study databases to evaluate material handling man power requirements and material plant layout.
• Innovated a material mapping flow database.
• Maintained Standardized Work Instructions, Process Scrolls and Process flow diagrams.
• Used theoretical process development through MODAPTS to identify value added and non value added movements and processes.
• Used PDCA’s to complete World Class Manufacturing tasks and Root Cause Analysis in team based work assignments.

Toledo, Ohio

• Designed kitting sequence area for 30 parts.
• Used World Class Manufacturing Tools to eliminate chassis location faults by designing positioning assists for a line to line transfer lift.
• Designed flow racks for kitting sequence areas.
• Project managed implementation of production line tools and error proofing equipment.
• Project managed new part implementation including: production line layout, warehouse storage, and container purchasing.
• Conducted and analyzed time studies to evaluate theoretical production processes.

Toledo, Ohio

• Managed a multi-million dollar container database for increased production output.
• Created Standardized Work Instructions to create and change production line work flow.
• Worked with logistics team to identify which containers to increase and by what volume.
• Created RFQ’s and met with vendors to initiate container bidding.
• Reviewed quotes to identify container designs were met and evaluated pricing.
• Created purchase requests to initiate orders to meet sensitive timing.

Toledo, Ohio Area

• Updated and maintained PFMEA and Control Plan documents.
• Created a database of residual torque tracking for extensive Model Year changes.
• Created, distributed and recorded Layered Process Audits to three levels of management.
• Analyzed production part specifications and conducted statistical trials.
• Inspected and verified process longevity for new Model Year process.
• Validated error proofing methods for production line process.