Providing consulting services in product and mechanical design

Designed product solutions aligned with business strategy to enhance performance, customer satisfaction, and operational efficiency. Conducted reverse engineering, root cause analysis, manufacturability reviews, FEA, and design standardization to ensure compliance and resolve product issues. Managed projects from concept to completion using MS Dynamics 365, delivering high-quality reports, designs, and presentations while keeping stakeholders informed.

Designed custom products and processes for precision engineering industries, including semiconductor, medical therapy, and scientific research, ensuring compliance with stringent customer specifications. Conducted tolerance analysis, manufacturability reviews, and design standardization to meet performance standards. Managed engineering data, including BOMs, ECOs, and ECRs within the ERP system, ensuring accuracy and seamless project execution. Collaborated with production teams to design tooling and fixtures, optimizing manufacturing efficiency.

Created and managed BOMs and manufacturing drawings for an automated food freezer tunnel system, overseeing engineering changes and documentation for council consent approval to ensure compliance. Led stakeholder meetings and coordinated cross-functional teams to drive efficient collaboration, eliminate miscommunication, and ensure seamless project execution.

Designed custom container handling solutions to improve efficiency and safety in industries such as recycling and food processing, ensuring compliance with ISO 14122 standards. Standardized BOMs, ECOs, and workshop drawings per AS1100 standards, integrating manufacturing feedback to reduce rework and streamline processes. Led project quality assurance, troubleshooting, and FEA analysis, while maintaining clear communication with sub-contractors to resolve issues quickly. Proactively documented products and addressed production queries, ensuring smooth and error-free project execution.

Managed key stakeholder relationships, including AUT University, and developed technical documentation for fundraising efforts. Oversaw the Ethics Application process for clinical studies and provided technical guidance for the Ao Air facemask. Led project management initiatives, developed test equipment, and produced detailed technical reports, including failure investigations of medical devices. Conducted QA and compliance testing per ISO 13485, producing insightful failure analysis reports. Utilized MATLAB and ANSYS Fluent for MRI data segmentation, numerical modeling of the human upper airway, and CFD modeling. Published research on innovative educational technologies, including 3D scanning and VR.

Taught SOLIDWORKS to a class of 40+ students, resulting in an average class grade of A-. Delivered clear, effective tutorials, fostering strong understanding and application of the software.

Improved production efficiency by 10% through resolving quality issues and optimizing processes. Led efforts to identify and address material defects, implementing solutions for continuous improvement. Designed mechanical systems for defect detection, quality assurance, and the development of standard operating procedures (SOPs).