Devavrat Dighe Email & Phone Number

Stockholm, Se

- Responsible for implementing lean principles and factory digitization for High Mix assembly lines- Pioneered training and implementation of 5S across multiple lines in Atlas Copco as improvements towards lean manufacturing producing significant results- Led preparation and documentation of P-FMEA documents for Compressors, Generators and Pumps by working with cross functional teams.- Improved efficiency on generator line by 18% and pump line by 15% by improving operator efficiency using time study analysis, line balancing and reducing non-value add (NVA) activities.- Improved First Time Right (FTR) score by 15% by weekly assessing inspection/PDI issues and performing root cause analysis and resolving them- Working on SharePoint to have a better record and approval system of work instructions, training documents, visual aid- Currently working on standardizing training documents and programs for blue color and new method engineers- Working on Factory digitization (Industry 4.0) to reduce paperwork by implementing digital checklist and manufacturing execution system (MES) to have digital KPIs daily for tracking performances.

San Pedro Garza García, Nuevo León, Mx

- Appointed leader to lead a team of 9 people to reduce scratches on windshield. Successfully formed, stormed, normed and performed with the team to reduce scratches by 20%.- Provides engineering support on equipment or process to effectively utilize resources and reduced downtimes during assembly- Performed time-study analysis, capacity analysis, bottleneck analysis in assembly operations to identify areas for improvement.- As tier -1 supplier, extensive experience in performing root cause analysis, problem solving and resolving issues and publish 8D reports.- Led implementation of 3D vision system to detect defect on PU application on a bracket process by a robot. (Previously 2D check involved)- Implemented laser sensors to assist operators to identify fixture setup is accurate and completed. This reduced downtime caused during changeovers.- Experienced in writing SOPs, Training documents, Visual aids to enable operators work efficiently.

Göteborg, Se

- Designed stations by managing part locations, quantity, packaging size, frequency of replenish using “plan for every part approach (PFEP)”.- Experience with CAD to design component packaging concepts.- Audited component packaging and communicated non-conformance to suppliers to prevent re-occurrence.

Binghamton, Ny, Us

Göteborg, Se

- Created 3D models in Pro-E for simulating packaging proposals to supplier.- Analyzed repacking data and proposed changing in packaging to avoid repacking cost.- Audited component packaging and presented supplier compliance to the team during weekend meetings.

Pune, Maharashtra, In

- As design team lead, led team of 5 design engineers for designing exhaust system and steering system of SUVs.- Created and maintained D - FMEA documents for above aggregates.- Integrated design work of all aggregates, performed digital mock-up, interference checks to ensure packaging fits within car without issues.- Core member of CFT for reducing rack and pinion IPTV from 6 to 1 by making use of 8D problem solving methodology.- Recognized and awarded for outstanding performance in implementing cost reduction proposal in SUV for straight 2 years (worth $500K each year).- Led prototype builds under multiple departments such as design, manufacturing, quality, purchase etc.- Managed and maintained program documentation like Build issue list, Project reports.

- Audited existing assembly process of a compressor manufacturing company, and using time-study (MTM standards) and line balancing eliminated waste by optimizing operations and operator movement- Improved productivity of the assembly line by 50% using line balancing and capacity analysis.- Designed pallet and fixtures for efficient and ergonomic component handling.

Master'S Degree, Industrial Engineering

Bachelor’S Degree, Mechanical Engineering