Devendra Vijay

Devendra Vijay Email and Phone Number

Manufacturing Operations | Manufacturing Excellence Professional
Devendra Vijay's Location
Mumbai, Maharashtra, India, India
About Devendra Vijay

A result-oriented professional offering over 3 decades of successful career with diverse roles distinguished by commended performance and proven results in Manufacturing and Packing of Solid Orals &Sterile Dosage Forms Track record of manufacturing multiple categories of drugs such asGeneral Products, Cephalosporins, Penicillin, Oncology, and Immuno-suppressant Experience in devising significant solutions, managing day-to-day production& manufacturing operations Skilled in establishingBrownfield &Greenfield Manufacturing Plants Possess a clear understanding of industry, technology trends with merit of instituting quality control techniques to achieve product excellence at the lowest overall costs Expertise in creating business development procedures& service standards & operational policies& guidelines for sites with clear understanding; experience of operating each of designated units as Separate Profit Centre Resourceful in liaising with vendors, clients as well as various other utility agencies for availing mandatory sanctions as well as obtaining necessary approvals for the projects as well as the factory operations Excellence in spearheading development & implementation of key procurement and vendor development strategies for plant, machinery, utilities & capital equipment from suppliers / contingency plans and ensuring that strategies & plans are aligned with production requirements Ensured maintaining regulated facilities in compliance with USFDA, MHRA, WHO (Geneva), FIMEA, TGA, ANVISA, NAFDAC, TFDA, Ukraine, Germany and NDA

Devendra Vijay's Current Company Details

Manufacturing Operations | Manufacturing Excellence Professional
Devendra Vijay Work Experience Details
  • Alkem Laboratories Ltd.
    Sr. Vp Manufacturing Operations
    Alkem Laboratories Ltd. Aug 2015 - Sep 2019
    Mumbai Area, India
    Directed 3 manufacturing locations for regulated and India market. Each site has multiple manufacturing blocks, catering to US, EU, EM & India Market. Dedicated blocks for General products, Penicillin, Cephalosporins, and Immuno-suppressant for manufacturing of multiple dosage forms i.e. Tablets, Capsules, Oral suspensions, dry powder injectable, Liquid injectables in vials, ampoules & lyophilized bulk injectables. Approx. 5500 people employed across all blocks at three locations. Highlights: Steered successive 9 regulatory inspections at Baddi & Daman locations (USFDA, TGA &Germany) Four fold increase in productivity within a span of four years. Securedapprox. 40% productivity increase in 2017-18 through Mission -17Excellence Program, slashed cost per pill from 59 to 42 paisa including 4% in OPEX budget and 20% in energy consumption Drove manufacturing excellence program PACE in 2018-19 with the support of McKinsey & Co. and achieved further productivity improvement by 35% which resulted in reduction of cost to 32 paisa per pill Distinctively implemented IoT solution for online OEE monitoring at one site and rolling down to other sites Introduced high-end production machines, integrated granulation lines, Installation of HMI to upgrade PLCs and replacement of old PLCs to comply 21 CFR requirements Built a team of staff and techniciansto operateHMI & SCADA equipped 21 CFR compliant machines Credit of reducing granulation cycle time of one product from 28 hours to 8 hours and another product from 48 hours to 22 hours Increased compression machines speed from average 25 to 40 RPM Pivotal role in installingdesiccant based dehumidifiers in FBD for reduction of drying time Reduced time of Type A cleaning from average 4.5 hrs to 2.5 hrs and Type B cleaning time from 16 hours to 8 hours Pivotal in implementingskip test for blend & RM for half a dozen products Steered in implementing track and Trace system
  • Aurobindo Pharma
    Avp Manufacturing Operations
    Aurobindo Pharma Sep 2011 - Jul 2015
    Hyderbad
    Managed Beta-lactam formulation plant, a medium size unit employing approx. 1000 people, manufacturing penicillin’s range of products in different dosage forms i.e. Dry powder Injectables, Lyophilized vials, Tablets, Capsules, and PFOS. The site is approved by leading regulatory agencies USFDA, MHRA, FIMEA, TGA, ANVISA, TFDA, and other emerging markets. Highlights: Steered 8 successful regulatory audits during 4 years tenure Enhanced microbiological contamination control by improving aseptic practices, pressure differential controls between the aseptic areas, change in gown washing procedure that brought excursions much below guidance values Ensured increase in productivity by increasing batch sizes of sterile APIs Contributed in reduction of Lyophilization cycle time by increasing vacuum capacity including two existing pumps third pump installed Improved coating process of a sensitive tablets by achieving less than 1% Rh in supply air by modifying air treatment system and brought down batch rejection rate from 10% to almost nil Rectified black particle problem in dry syrup filling & packing and eliminated batch rejections by re-establishing induction sealing parameters 50% increase in productivity in wet granulation by optimizing processes, process control and cycle time monitoring primarily by working on people. Approx. 10% reduction in energy consumption by efficient production planning, manufacturing cycle time reduction, increasing batch sizes and machine speed
  • Alkem Laboratories Ltd.
    Vp Operations
    Alkem Laboratories Ltd. May 2007 - Apr 2009
    Baddi
    Site In-Charge, Operations head. Production of sterile & non sterile formulations.
  • Alembic Pharmaceutical Ltd
    General Manager
    Alembic Pharmaceutical Ltd Aug 2004 - Apr 2007
    Baddi
    Plant In-Charge, Operations head. Production of Tablets , Capsules & Liquid orals.

Devendra Vijay Education Details

Frequently Asked Questions about Devendra Vijay

What is Devendra Vijay's role at the current company?

Devendra Vijay's current role is Manufacturing Operations | Manufacturing Excellence Professional.

What schools did Devendra Vijay attend?

Devendra Vijay attended M Pharm, Banaras Hindu University, Banaras Hindu University.

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