David Foster

David Foster Email and Phone Number

Design, manufacturing, project leadership, product certification @ Lime Innovations Limited
David Foster's Location
Cambridge, England, United Kingdom, United Kingdom
David Foster's Contact Details

David Foster work email

David Foster personal email

n/a
About David Foster

Wide experience based on worthwhile times spent in different industries and countries:

David Foster's Current Company Details
Lime Innovations Limited

Lime Innovations Limited

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Design, manufacturing, project leadership, product certification
David Foster Work Experience Details
  • Lime Innovations Limited
    Mechanical Engineer And Director
    Lime Innovations Limited Jul 2021 - Present
    Cambridge, England, United Kingdom
    • Design – concepts, design, analysis and simulation, prototyping, testing, documentation. Independent Technical Reviews,• Manufacturing – process equipment design and tooling, requirements and supplier selection, APQP, trial builds, manufacturing approvals, Are You Ready for Volume?• Project Leadership – master timing plans, management oversight, making Gateway Reviews valuable,• Product Certification – the 7 essential steps to certification. CE marking.
  • Springboard
    Mechanical Engineer And Director
    Springboard Jul 2013 - Feb 2021
    Cambridge, United Kingdom
    🇸🇹🇦🇷🇹-🇺🇵. 🇧🇺🇸🇮🇳🇪🇸🇸 🇴🇷🇬🇦🇳🇮🇸🇦🇹🇮🇴🇳 🇦🇳🇩 🇸🇹🇷🇺🇨🇹🇺🇷🇪 🇫🇴🇷 🇬🇷🇴🇼🇹🇭 🇦🇳🇩 🇸🇺🇸🇹🇦🇮🇳🇦🇧🇮🇱🇮🇹🇾.🇲🇦🇳🇦🇬🇪🇲🇪🇳🇹 🇴🇻🇪🇷🇸🇮🇬🇭🇹 🇴🇫 🇹🇪🇨🇭🇳🇮🇨🇦🇱 🇵🇷🇴🇯🇪🇨🇹🇸. 🇫🇮🇳🇦🇳🇨🇪. 🇶🇲🇸.Springboard is a technical and engineering consultancy. As one of the 3 founders, I helped grow the company from zero to 30 staff. I established and Ied the following areas of the business:• Project Execution – management oversight, training/mentoring new project leaders, procedures around leading projects to successful delivery,• Quality – custom tailored QMS, ISO13485 (medical devices), client satisfaction,• Finance – day-to-day and strategic. I introduced simple and workable systems that were well-understood by staff. Then I trained new managers to take responsibility and lead each function. Ultimately I was no longer needed.I contributed to the operations of the company:• Sales and client management – built relationships into some of our biggest clients.• Projects and design - in the early days I led some of our most challenging projects. Latterly as project reviewer or technical adviser.
  • Cambridge Design Partnership
    Partner & Senior Mechanical Engineer
    Cambridge Design Partnership May 2005 - Jul 2013
    Cambridge
    🇼🇮🇩🇪🇳🇪🇩 🇲🇾 🇵🇷🇴🇩🇺🇨🇹 🇪🇽🇵🇪🇷🇮🇪🇳🇨🇪 - 🇲🇪🇩🇮🇨🇦🇱 🇩🇪🇻🇮🇨🇪🇸, 🇲🇦🇨🇭🇮🇳🇪🇷🇾 🇦🇳🇩 🇵🇮🇱🇴🇹 🇱🇮🇳🇪🇸, 🇦🇹🇪🇽.🇹🇪🇨🇭🇳🇮🇨🇦🇱 🇨🇴🇳🇸🇺🇱🇹🇮🇳🇬. 🇨🇪 🇲🇦🇷🇰🇮🇳🇬 🇦🇳🇩 🇹🇪🇨🇭🇳🇮🇨🇦🇱 🇫🇮🇱🇪🇸.As engineer, project leader and eventually partner, I made sales and delivered wide-ranging projects, among them:• Pilot assembly line for insulin patch pump – lead and delivered the project to design, make, prove and CE Mark. Repeatable, low volume manufacture to support V&V, clinical trial and initial sales. Brought through process development ready for FAT at client.• Ice Cream machine – lead and delivered the project to design, prototype and manufacture 50-off novel ice cream machines for commercial use in a very short time. Rapid prototyping techniques, paralleled activities with managed risk to condense timeframes.• Diagnostic device – lead and delivered a project to design and develop an ATEX-approved diagnostic device for field use that was suitable for manufacture in low volumes, using unusual fluid-management techniques. Control system, software and UI, pumps, valves and reagent handling. • Uninterruptible power supply for medical VPAP ventilator – turn key project to design and transfer to a contract manufacturer. Rechargeable Li-Ion batteries, electronics and software, injection moulding, assembly, collation of technical file, supplier management.
  • Magna International
    Director Of Programme Management (Uk)
    Magna International Mar 2004 - Mar 2005
    🇧🇺🇸🇮🇳🇪🇸🇸 🇦🇳🇩 🇫🇺🇳🇨🇹🇮🇴🇳🇦🇱 🇴🇷🇬🇦🇳🇮🇸🇦🇹🇮🇴🇳. 🇵🇪🇴🇵🇱🇪 🇲🇦🇳🇦🇬🇪🇲🇪🇳🇹. 🇵🇷🇴🇯🇪🇨🇹 🇱🇪🇦🇩🇪🇷🇸🇭🇮🇵. 🇲🇦🇳🇺🇫🇦🇨🇹🇺🇷🇮🇳🇬,🇶🇺🇦🇱🇮🇹🇾 🇦🇳🇩 🇱🇦🇺🇳🇨🇭. 🇲🇦🇳🇺🇫🇦🇨🇹🇺🇷🇪 🇴🇫 🇸🇦🇫🇪🇹🇾 🇨🇷🇮🇹🇮🇨🇦🇱 🇸🇾🇸🇹🇪🇲🇸. 🇶🇺🇦🇱🇮🇹🇾 🇸🇾🇸🇹🇪🇲🇸.• Responsible for programme management of new product launches during a major restructuring of UK operations, centralisation of functions and relocation of headquarters from Kent to the Midlands.• Programmes to replace entire business of UK (£450m+) with new products within two years over multiple factories.• Introduced new UK-wide programme management systems, supported by training• Established a degree of order and collaborative working to a highly politicised and complex project, spanning more than 100 team members in UK, Germany and Italy.
  • Magna International
    Engineering Manager (Redditch Factory)
    Magna International Dec 1999 - Feb 2004
    Redditch, England, United Kingdom
    For complex, JIT sequenced, safety-critical assemblies from an 8000m2 factory, I oversaw a successful and profitable manufacturing launch of £150m pa BMW MINI cockpit, dashboard, centre console and doors for the first (2001) and second time (2004). I expanded my team from 9 to 27 people, and developed new capabilities and processes:• project leadership – meaningful project reviews and gateways• process engineering – requirements, trials and development• supplier tooling management• supplier quality - introduced deliberate supplier management based on APQP• engineering change management and BOMs - introduced and managed new engineering change process, that processed around 10 changes per week, and obtained impact input and buy-in from other stakeholders in the factory and at the customer.
  • Magna International
    Project Leader (Redditch Factory)
    Magna International Sep 1997 - Nov 1999
    Redditch, England, United Kingdom
    Introduced new plant, process and tooling into UK for a specialist low-pressure injection moulding process with high cosmetic requirements. Launched it into volume manufacture supplying MG Rover.
  • Randle Engineering Solutions
    Mechanical Engineer
    Randle Engineering Solutions Mar 1995 - Aug 1997
    🇧🇺🇸🇮🇳🇪🇸🇸 🇨🇦🇸🇪. 🇨🇴🇳🇨🇪🇵🇹 🇩🇪🇸🇮🇬🇳. 🇨🇦🇪. 🇨🇴🇳🇸🇺🇱🇹🇮🇳🇬.Small and very talented engineering consultancy that specialises in vehicle suspension and handling, whole vehicle packaging and tough engineering challenges. I spent most of my time in Canada working for Motor Coach Industries, and in the UK on a really innovative 6WD light commercial vehicle - preparing business case, vehicle layout and principal components. Very different projects, equally enjoyable, learnt lots.
  • Motor Coach Industries
    Assistant Zone Leader, Passenger Zone
    Motor Coach Industries Mar 1995 - Nov 1996
    Winnipeg, Manitoba, Canada
    🇨🇴🇳🇨🇪🇵🇹 🇦🇳🇩 🇩🇪🇹🇦🇮🇱 🇩🇪🇸🇮🇬🇳 🇹🇴 🇲🇪🇪🇹 🇷🇪🇶🇺🇮🇷🇪🇲🇪🇳🇹🇸Development of brand new coach for North American market. Large multi-disciplinary team working all together in converted warehouse, we designed, prototyped and assembled the first two coaches in the one shared space. Passenger zone looked after flooring, seats, parcel rack, front and rear panels, as well as washroom and toilet. Fairly low volumes few hundred per year) and very varied processes. GRP, rotomoulding, pressings, extrusions, foamings, as well as MCI's more traditional weld and fettle stainless steel.
  • Tag Electronics
    Design Engineer
    Tag Electronics Jan 1993 - Feb 1995
    Woking, England, United Kingdom
    🇷🇪🇱🇮🇦🇧🇱🇪 🇩🇪🇸🇮🇬🇳. 🇧🇴🇲🇸 🇦🇳🇩 🇧🇺🇮🇱🇩 🇩🇴🇨🇺🇲🇪🇳🇹🇦🇹🇮🇴🇳. 🇼🇴🇷🇰🇮🇳🇬 🇼🇮🇹🇭 🇦 🇫🇦🇨🇹🇴🇷🇾.Fuel injection systems, alternators for F1 and motorsport.
  • Lucas Automotive
    Design And Development Engineer
    Lucas Automotive Sep 1982 - Nov 1992
    Uk And Germany
    🇩🇪🇸🇮🇬🇳 🇴🇫 🇸🇦🇫🇪🇹🇾 🇨🇷🇮🇹🇮🇨🇦🇱 🇩🇪🇻🇮🇨🇪🇸. 🇫🇦🇨🇹🇴🇷🇾 🇸🇾🇸🇹🇪🇲🇸Car and truck brakes. ABS and Traction control. Solenoids, pumps and valves

David Foster Skills

Design For Manufacturing Engineering Product Development Manufacturing Product Design Project Management Engineering Management R&d Engineering Design Automotive Mechanical Engineering Solidworks Injection Molding Cad Apqp Fmea Medical Devices Finite Element Analysis Design Engineering Lean Manufacturing Business Strategy Manufacturing Engineering Rapid Prototyping Concept Generation Ppap Testing Six Sigma Simulations Pro Engineer Plastics Quality Management Project Engineering Product Management Inventor Electronics Gd&t Sensors Research And Development

David Foster Education Details

Frequently Asked Questions about David Foster

What company does David Foster work for?

David Foster works for Lime Innovations Limited

What is David Foster's role at the current company?

David Foster's current role is Design, manufacturing, project leadership, product certification.

What is David Foster's email address?

David Foster's email address is dj****@****n.co.uk

What schools did David Foster attend?

David Foster attended University Of Cambridge.

What are some of David Foster's interests?

David Foster has interest in Product Development, Science, Launch, Commercialisation, Engineering, Medical Devices, Industrial, Travel, Consumer Goods.

What skills is David Foster known for?

David Foster has skills like Design For Manufacturing, Engineering, Product Development, Manufacturing, Product Design, Project Management, Engineering Management, R&d, Engineering Design, Automotive, Mechanical Engineering, Solidworks.

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