Dhanabal M Email & Phone Number

Chennai, Tamil Nadu, India

◉ Leading the Rolling stock "Special process".◉ Leading the CFT team for "Design review, Process and Project PFMEA, Co-Engineering activities".◉ Leading the Special process internal and external audits as "IRIS Audit, WCM Audit, and APSYS Audit".◉ Developing the Standard operating procedures (SOP) for production processes and ensuring the compliance with quality standards.◉ Providing the technical guidance on process improvement projects and identifying the root causes of… Show more ◉ Leading the Rolling stock "Special process".◉ Leading the CFT team for "Design review, Process and Project PFMEA, Co-Engineering activities".◉ Leading the Special process internal and external audits as "IRIS Audit, WCM Audit, and APSYS Audit".◉ Developing the Standard operating procedures (SOP) for production processes and ensuring the compliance with quality standards.◉ Providing the technical guidance on process improvement projects and identifying the root causes of process failures.◉ Leading the "Process validation and approval for Production, People training and validation for Special process and critical installtions".◉ Collaborating with cross-functional teams to ensure the smooth implementation of new processes and systems.◉ Conducting the process improvement initiatives to optimize production operations and reduce costs.◉ Performing the detailed cost benefit analyses to evaluate the financial impact of proposed process changes.◉ Providing the technical expertise during system integration projects. Show less

Coimbatore, Tamil Nadu, India

◉ New development projects "Costing, RFQ and Manufacturing feasibility study".◉ Designing of sheet metal components, Jig and Fixtures by using "AutoCAD and CATIA V5".◉ Proved more than "300 FAI" Sheet metal parts in Aerospace and Railways.◉ Knowledge on “2D drawings, Flat pattern conversion from 3D and Work instruction”.◉ Knowledge on “DFMEA, PFMEA, PFC, CP, BOM, VSM, ECN, PCN, Validation plan and PDI check sheets”.◉ During development phase, prepare the Technical Issue List… Show more ◉ New development projects "Costing, RFQ and Manufacturing feasibility study".◉ Designing of sheet metal components, Jig and Fixtures by using "AutoCAD and CATIA V5".◉ Proved more than "300 FAI" Sheet metal parts in Aerospace and Railways.◉ Knowledge on “2D drawings, Flat pattern conversion from 3D and Work instruction”.◉ Knowledge on “DFMEA, PFMEA, PFC, CP, BOM, VSM, ECN, PCN, Validation plan and PDI check sheets”.◉ During development phase, prepare the Technical Issue List and will co-ordinate with customer for rectification and too suggesting the process improvements.◉ Drafting the Project plans, Process documents, including standard operating procedures (SOP) and testing requirements.◉ Knowledge of "Reverse Engineering" from Lofts, Form tools and Templates.◉ Having good knowledge on "DTR and DTRF" standards of Rolling stock.◉ "Time Study and Cycle Time Optimization" for sheet metal and assembly Manual & Machined process. Show less

Coimbatore, Tamil Nadu, India

◉ Knowledge to study and understand the New Product requirements "Technical Parameters, CTQ Dimensions, Key Factors of the Product and Special Requirements".◉ New Development Feasibility Study and recommend the Corrective Solutions to enhancing the Product Quality & Stability and to improving the Manufacturing Efficiency.◉ Highlighting the Technical feedback and Clarifications to Engineering and Customer to address and short out the issue once in a New Product feasibility review… Show more ◉ Knowledge to study and understand the New Product requirements "Technical Parameters, CTQ Dimensions, Key Factors of the Product and Special Requirements".◉ New Development Feasibility Study and recommend the Corrective Solutions to enhancing the Product Quality & Stability and to improving the Manufacturing Efficiency.◉ Highlighting the Technical feedback and Clarifications to Engineering and Customer to address and short out the issue once in a New Product feasibility review stage.◉ Co-ordinate the manufacturing core team of Sheet metal, Machining, Welding, Assembly and Painting to reviewing the Process and Product constrains during manufacturing.◉ Strong knowledge and experience in New Product testing methods such as “Water Ingress test (IP X4, X5, X6), Water Immersion test (IPX8), Pressure test, Smoke test and Powder test (Dust Tight Test IP 5X, 6X)”.◉ Co-ordinate with Customer, Top management and Project & Planning department to meet out the Delivery and Budgetary (Profit) requirements of New Projects.◉ Addressing the critical failures during manufacturing and providing the corrective solutions to the team in line with Customer Quality and Delivery requirements.◉ Co-ordinate with customer during "FAI & NPD" inspection. Show less

Coimbatore, Tamil Nadu, India

◉ Effectively handled "25+ Projects and 130+ Man power" in interior and exterior Assembly cell.◉ As a responsible "Special Process Engineer" for Assembly.◉ Strong knowledge of Rolling stock Special process in "Riveting (Pop & Nut), Clinching, Torque tightening and Adhesive bonding (Sealing & Gluing)".◉ Strong knowledge of Rolling stock "Interior, Exterior, Structural and Semi structural assemblies".◉ Hands on experience in day to day Trouble shooting analysis at shop floor.◉… Show more ◉ Effectively handled "25+ Projects and 130+ Man power" in interior and exterior Assembly cell.◉ As a responsible "Special Process Engineer" for Assembly.◉ Strong knowledge of Rolling stock Special process in "Riveting (Pop & Nut), Clinching, Torque tightening and Adhesive bonding (Sealing & Gluing)".◉ Strong knowledge of Rolling stock "Interior, Exterior, Structural and Semi structural assemblies".◉ Hands on experience in day to day Trouble shooting analysis at shop floor.◉ Strong knowledge on "testing and validation process Ingress protection (IPX5), Dust tight (IP5X), Shear and Traction tests".◉ Knowledge of "Stack up tolerance" in structural assemblies.◉ Hands on experience in Structural Assembly "Sequence defining, Work instruction, Rework instruction, In Process Check Sheets and relevant Documents preparation for Assembly".◉ Knowledge on Assembly Hand tools pneumatic pop rivet gun, Nut rivet gun, Glue gun, Manual hand operated gun and Press riveting machine. ◉ Knowledge to prepare the "SOP and Check Lists" for all the Assembly Process and Machines.◉ Able to conduct the "Internal Special Process Audits (ISPA)" with respect to the SOP. Show less

◉ Planning, Vendor Development, Capacity Planning, Customer handling and Projection & Forecast Planning -- Inter dept co-ordination, Material follow up, Supplier follow up, Risk mitigation plan, Contingency plan, -- Manpower allocation, Shift plan, Resource plan -- MPS and Route Card release to Production◉ Having a good knowledge of Sheet Metal Process and Machines -- Strong process knowledge on Cutting, Deburring, Buffing, Hemming, Chamferring, Bending,… Show more ◉ Planning, Vendor Development, Capacity Planning, Customer handling and Projection & Forecast Planning -- Inter dept co-ordination, Material follow up, Supplier follow up, Risk mitigation plan, Contingency plan, -- Manpower allocation, Shift plan, Resource plan -- MPS and Route Card release to Production◉ Having a good knowledge of Sheet Metal Process and Machines -- Strong process knowledge on Cutting, Deburring, Buffing, Hemming, Chamferring, Bending, Rolling, Punching, Piercing, lancing, Perforating, Forming, Deep Drawing, Part Marking and Check & Straightening (Dressing) -- Machines such as Water Jet, CNC Routing, NC Shearing, Band Saw Cutting, Time Savers, Vibro Benz, Radial Drilling, Motorized Rolling, Press Brake, Punch Press, Hydraulic Rubber Press, Ink Jet Marking◉ Having a good knowledge of Heat Treatement and Special Process -- Annealing, Solutionising, Ageing, Shot Blasting, Anodizing, Pickling, CED Coating, Painting ◉ Having a good knowledge of Aircraft Assembly Process -- Kitting, Riveting, Bolting, Trimming and Sealing -- Able to Study and Analyzing the Stack up tolerance issues in Structural assemblies and to be reduce and determine the specified child part level tolerances to meet out the final Product Structure and Key dimensions Show less

Coimbatore, Tamil Nadu, India

◉ Basics of Sheet metal process◉ Safety awareness and parts handling◉ Basic of sheet metal inspection◉ Sheetmetal parts cutting, deburring and drilling◉ Knowledge about fly press operation for forming the sheet metal

Coimbatore, Tamil Nadu, India

◉ Knowledge about G code and M code◉ Basics of Machining (Turning & Milling) process◉ Able to operate and work in Turning machines◉ Basic knowledge about Cutting tools and Inserts◉ Able to measure and use the instruments such as micrometer, vernier, bore dial gauge and depth gauge

Bachelor'S Degree, Production, A-

Diploma In Mechanical Engineering, Mechanical Engineering, First Class