• Executed continuous improvement projects using Lean Six Sigma methodologies, optimizing process parameters like cycle time, takt time, and lead time.• Achieved a 70% increase in production efficiency and a 30% reduction in cycle time.• Enhanced throughput and reduced waste through targeted process optimizations.• Applied advanced quality management tools to systematically address and resolve customer complaints.• Utilized Cause and Effect diagrams, 8D analysis, SCAR, and 5 Why analysis.• Led the development and implementation of corrective and preventive actions (CAPA).• Improved customer satisfaction metrics by 25%, ensuring compliance with industry standards.• Utilized Statistical Process Control (SPC) and Root Cause Analysis (RCA) to analyze production data.• Focused on key process variables such as process capability (Cp/Cpk), defect rates, and variability.• Identified trends, leading to a 15% reduction in process variability and a decrease in defects per million opportunities (DPMO).• Maintained thorough documentation of quality control activities, including inspection records, nonconformance reports, and corrective action plans.• Ensured compliance with ISO 9001 standards and other regulatory requirements through regular internal audits and continuous monitoring.• Developed and executed comprehensive inspection and testing protocols for incoming materials, inprocess products, and finished goods.• Emphasized critical process parameters such as material hardness, dimensional accuracy, and surface finish.• Achieved a 20% improvement in first pass yield through meticulous inspection and testing procedures.

• Created detailed 3D models and assemblies of lifting and lashing equipment, and conveyor systems using SolidWorks. Developed accurate technical drawings for manufacturing, ensuring all specifications and tolerances were met.• Utilized Ansys and performed structural and stress analysis on components to ensure durability and safety. Worked closely with senior engineers to refine designs and implement improvements, contributing to efficient and innovative material handling solutions.

• Gained hands-on experience in manufacturing high-performance pistons, contributing to the production of over 1,000 units per week• Assisted in implementing quality control measures, ensuring 100% compliance with industry standards • Contributed to precision machining processes, achieving tolerances within ±0.01 mm and optimal surface finishes • Supported the development and testing of custom piston designs, improving product performance by 15% • Collaborated with senior engineers to optimize production workflows, increasing efficiency by 20% and reducing waste by 8%• Acquired knowledge of ISO 9001 standards and applied best practices in quality assurance, resulting in a 5% improvement in audit scores