Structural Analysis Engineer
On Site At Cummins India Pvt Ltd
▪ Thermal, Static and Fatigue analysis of engine blocks and heads. • Worked on several projects of engine block and head analysis including thermal, static and fatigue analysis to find out failure locations for High cycle fatigue and Log-life for low cycle fatigue• Analyzed the engine heads for S3-T analysis to find out local crack locations at Peak Cylinder Pressure.• Calibrated the engine head with thermal survey data to obtain thermal boundary conditions for iterative studies with CFD team.• Analyzed the liner bore distortion due to assembly and thermal load effects to reduce excessive oil consumption.• Design of bolted joints and fatigue analysis of flywheel housing, gear housing, gear cover, rear mount, front mount, filter heads, various mounting and lifting brackets of engine, main bearing cap.▪ Last Engagement Thread analysis. • Checked factor of safety of internal threads of engine block by analyzing engine block threads.▪ Gasket sealing analysis of Breather, valve cover, gear front cover. • Determined the contact gap, sealing pressure, sliding distance to ensure leak proof contact between mating parts of the engine.