Dileep Sankar Email & Phone Number

Gujarat, India

Mumbai, Maharashtra, India

Navi Mumbai, Maharashtra, India

Continuous Improvement lead:• Focused Improvement Project leader: Drive TPM pillar activities and implemented 5 pillars in factory through training and audits• Facilitate implementation of Kaizen mechanism to drive small improvement across the plant.• Create visual management practices and implementation in shop floor.• Conduct Value stream mapping / bottleneck and cycle time studies for process improvements.• Facilitate 5S implementation & conduct 5S audit and circulate reports.• Preparation of OPLs, flow chart and control chart.• Deployed Daily Work Management (DWM) for plant engineering and production functions.• OE tools deployment by doing focus training and project coaching to shop floor teams.• Setting up of Continuous improvement projects review system.Manufacturing & Operational Excellence:• Facilitate/lead proper improvement workshops with cross functional teams which involves brainstorming sessions, root causeanalysis, solution prioritisation and stake holder presentations with Data Engineering & Operations (DE&O)• Support the development of a continuous improvement mindset within the plant with Data Engineering & Operations.• Support the training and development of team members focusing on continuous improvement mindset, lean six sigma and leanprinciples.• Review/ analyse quality results and undertake trend analysis & root cause analysis.• Work sampling studies to assess current machine utilisation and identify top losses.• Line shift analysis and capacity planning along with Global supply chain across all manufacturing units.Project Manager:• Project Manager for digital performance monitoring and implementation of manufacturing 4.0 across the sites from Head Office.• OEE improvement for constrained lines through reduction in micro-stoppage.• Implementation of TPM pillars and guiding for Brazil and Mexico manufacturing units from Head office.

Ahmedabad, Gujarat, India

• Developed a tool for measuring & monitoring the OEE at machine level to identify bottlenecks, eliminate them & enhance productivity. • Conceptualized & facilitated the execution of process improvement initiatives like Kaizen & Quality Circles to enhance operational efficiency, service delivery & to create a continuous improvement culture within the division.• Implemented multiple Kaizens at process level to reduce the conversion cost by 10% for multiple products.• Optimized supply chain process by value stream mapping of existing process, benchmarking against industry best practices, identifying key areas of process improvement. Designed & implemented optimized process & change management.

Ahmedabad Area, India

• Project Manager for Serialization project covering end-to-end mapping of line system to customer for the product release in Europe & US market. Defined projects requirements by identifying project milestones, phases and elements. Monitored progress by tracking activities, identified and resolved challenges.• Developed, lead and managed full life cycle project management activities for projects included within Global serialization program. • Rolled out EU FMD & US HDA guidelines while being responsible for overall planning, budgetary control, execution and delivery of projects.• Lead cross functional team of 12, across functions to drive the project objectives.

Palakkad

• Involved with Testing & Calibration of various air flow meters like Turbine flow, Ultrasonic flow meters, Positive displacement meters, Flow nozzle, Diaphragm gas meters, Rotameters etc.• Selection and setting up electronic measuring instruments for Calibration/Testing and Organizing, Supervision of pipe line assembly, mounting of meters for test loop.

Master Of Technology - Mtech, Mechanical Engineering

Research on axisymmetric flow of fluids through porous media using unstructured mesh. Involves Computational Fluid Dynamics(CFD).

Bachelor Of Technology (Btech), Mechanical Engineering

Pursued graduation in Mechanical Engineering with CPA 7.54. Qualified national level examination for graduate engineers (Graduate Aptitude.

Isc (10+2), Science