Doug Chopson

Doug Chopson Email and Phone Number

Manufacturing Engineer @ Dexter Axle | Mechanical Engineering, Process Improvement @ Dexter Axle Company
Doug Chopson's Location
Columbia City, Indiana, United States, United States
About Doug Chopson

As a Manufacturing Engineer at Dexter Axle, I oversee cost estimation, design for manufacturability, process control, improvements, and tool design across multiple manufacturing plants. With over 20 years of experience in the engineering field, I am passionate about driving innovation and excellence in manufacturing processes, leveraging my extensive expertise in tooling and fixture design, cutting tool design, 3D-CAD, and product development.Prior to joining Dexter Axle, I worked as a Senior Tooling Engineer at Zimmer Biomet, where I designed and developed cutting-edge tools for a range of medical devices, enhancing manufacturing efficiency and quality. I also spearheaded initiatives to identify and implement cost-saving opportunities, managed engineering change notifications, and resolved technical issues. I have a strong background in advanced machine work, CNC programming, metal stamping, and project management, and I thrive in fast-paced environments where precision and efficiency are paramount. I possess excellent interpersonal and communication skills, and I enjoy collaborating with stakeholders at all levels to deliver solutions that exceed expectations.

Doug Chopson's Current Company Details
Dexter Axle Company

Dexter Axle Company

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Manufacturing Engineer @ Dexter Axle | Mechanical Engineering, Process Improvement
Doug Chopson Work Experience Details
  • Dexter Axle Company
    Manufacturing Engineer
    Dexter Axle Company Jul 2021 - Present
    Elkhart, In, Us
    The Manufacturing Engineer oversees cost estimation, design for manufacturability, process control, improvements, and tool design across multiple manufacturing plants.Responsibilities include:Participating in design reviews for standard and custom product designs.Reviewing and approving engineering layouts and drawings.Developing manufacturing plans for new designs or processes.Generating process specifications and procuring tooling and fixtures.Supporting production operations and resolving technical issues.Developing facility layouts and process flow charts.Analyzing work samples and improving worker efficiency.Participating in strategic programs for process improvement.Providing maintenance engineering for machine tools and facilities.Assisting with capacity evaluations, vendor evaluation, and make/buy decisions.Collaborating with engineering to resolve design-related issues.Supporting quality assurance and generating cost estimates for sales.Interfacing with vendors, customers, and regulatory representatives as needed.
  • Chopson Consulting
    Business Owner
    Chopson Consulting May 2018 - Jul 2021
  • Zimmer Biomet
    Senior Tooling Engineer
    Zimmer Biomet Nov 2011 - May 2018
    Warsaw, Indiana, Us
    🔧 Manufacturing Engineer | Tooling Specialist 🔧Proficient in identifying and implementing cost-saving opportunities while designing and developing cutting-edge tools for a range of medical devices. Skilled in optimizing manufacturing processes through fixture design, process improvements, and CNC programming.Key Responsibilities:Spearheading initiatives to identify and implement manufacturing cost-saving opportunities.Designing and developing cutting tools tailored for Titanium, Chrome Cobalt, Stainless Steel, and Poly medical devices.Enhancing manufacturing efficiency through the design and improvement of fixtures.Managing Engineering Change Notifications (ECNs) from inception to completion.Proactively identifying and recommending process improvements to drive operational excellence.Collaborating on the creation and optimization of complex CNC programs.Creating and maintaining an interactive tooling catalog using Microsoft Access for streamlined accessibility.Assisting quality assurance and regulatory affairs in the creation and improvement of Standard Operating Procedures (SOPs) and policies.Conducting research on new technologies and innovations, presenting findings to management for continuous improvement initiatives
  • Small Parts
    Tooling Designer
    Small Parts Jul 2006 - Nov 2011
    Us
    🔨 **Senior Manufacturing Engineer | Tooling Design Specialist** 🔨Expertise in designing and building progressive stamping dies, multi-slide tooling, gauges, and fixtures. Skilled in creating blank layouts and concepts for quoting purposes, optimizing manufacturing efficiency.**Key Achievements:**- Designed and built progressive stamping dies, multi-slide tooling, gauges, and fixtures to enhance manufacturing processes.- Developed blank layouts and concepts for quoting purposes, ensuring accuracy and efficiency in project estimation.- Created programs and macros within CAD systems, resulting in a significant reduction in design time, up to 50%.- Served as CAD/CAM system administrator, providing technical support and guidance to optimize system performance.- Assisted with resolving general computer issues within the group, ensuring seamless operations.
  • Manchester Tool & Die, Inc
    Tooling Engineer
    Manchester Tool & Die, Inc May 1994 - Jul 2006
    🛠️ **Custom Tooling Designer | Project Manager** 🛠️Specialized in designing custom tools for small-size end-forming machines, leading projects from planning to production completion. Collaborated closely with customers to ensure design alignment with their needs and specifications.**Key Contributions:**- Led projects as a project manager for new machinery orders, overseeing the entire process from design to implementation.- Proactively troubleshooted and resolved problems in the initial stages, ensuring smooth project execution.- Organized and maintained engineering change requests, tooling numbers, design plans, and production sequences, ensuring accuracy and efficiency in project management.
  • Chopson Tool Sharpening
    Co Owner
    Chopson Tool Sharpening Apr 1987 - Apr 2004
    Began working for the family owned business at a young age. Sharpened carbide radial saw blades and End Mills. Replace worn or missing carbide inserts by brazing with silver solder and flux. Created automation process to improve efficiency by 70%.

Doug Chopson Skills

Machine Tools Machining Design For Manufacturing Lean Manufacturing Continuous Improvement Manufacturing Cad Geometric Dimensioning And Tolerancing Manufacturing Engineering Fixture Design Gd&t Engineering Medical Devices Machinery Process Improvement Stamping Product Development Cnc Programming Fmea Six Sigma 5s Cnc Solidworks Cad/cam Mechanical Engineering Iso Nx Unigraphics Ptc Creo Root Cause Analysis Milling Business Process Improvement Computer Aided Design Creo Parametric Private Piloting Cutting Tools Quality System Kaizen Product Design Automation

Doug Chopson Education Details

  • Itt
    Itt
    Mechanical Engineering
  • Itt Technical Institute
    Itt Technical Institute
    Automated Manufacturing Technology; Manufacturing & Tool Engineering

Frequently Asked Questions about Doug Chopson

What company does Doug Chopson work for?

Doug Chopson works for Dexter Axle Company

What is Doug Chopson's role at the current company?

Doug Chopson's current role is Manufacturing Engineer @ Dexter Axle | Mechanical Engineering, Process Improvement.

What is Doug Chopson's email address?

Doug Chopson's email address is dj****@****ail.com

What is Doug Chopson's direct phone number?

Doug Chopson's direct phone number is +126040*****

What schools did Doug Chopson attend?

Doug Chopson attended Itt, Itt Technical Institute.

What are some of Doug Chopson's interests?

Doug Chopson has interest in Science And Technology, Children.

What skills is Doug Chopson known for?

Doug Chopson has skills like Machine Tools, Machining, Design For Manufacturing, Lean Manufacturing, Continuous Improvement, Manufacturing, Cad, Geometric Dimensioning And Tolerancing, Manufacturing Engineering, Fixture Design, Gd&t, Engineering.

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